Poultry Cattle Feed Business Plan For 85-90T/H Poultry And Cattle Feed Factory Upgrading Project

How to build a poultry and cattle feed mill factory? The poultry and cattle feed manufacturing project report that I will share today is such a mixed feed processing project.

The origin of the 85-90t/h high level poultry and cattle feed factory expansion and reconstruction project——poultry cattle feed business plan

The customer of this 85-90t/h high level large cattle poultry chicken feed making factory expansion project, Huaihua Zhengda Feed Company, built the "Huaihua Zhengda Co., Ltd. Annual Output 180,000 Tons of Animal Poultry Cattle Feed Production Factory Project" in October 2012, and the poultry and cattle feed factory project was put into operation in May 2014.

Due to the development of the customer's feed enterprise, the poultry and cattle feed factory project has undergone renovation and expansion from 2018 to 2019.

The scale of the renovation and expansion will be a livestock and poultry feed factory with an annual output of 240,000 tons, which means an annual increase of 60,000 tons of production capacity, and the poultry cattle feed manufacturing process will remain unchanged after completion.

The original 180,000-ton cattle poultry feed manufacturing factory for this project was not built by us, but during the negotiation process of this reconstruction poultry cattle feed factory project, due to the advantages of feed factory design plan, poultry cattle feed equipment quality and price, we successfully got this 85-90tph fully automatic poultry & cattle feed mill factory project.

• Project name: Huaihua Zhengda Co., Ltd. Annual Production of 240,000 Tons of Poultry And Cattle Feed Factory and Construction Project
• Feed mill factory construction site: Hecheng District, Huaihua City
• Feed mill factory construction unit: Huaihua Zhengda Co., Ltd.
• Nature of feed mill factory construction: reconstruction and expansion
• Poultry cattle feed mill factory project output: 800 tons per day, 2 tons per month, 87 tons per hour (Usually written as 85-90t/h)
• Cattle poultry feed factory cost: RMB 13.75 million (2159000USD) (existing 180000 tons feed mill factory project investment of RMB 41.25 million (6478000USD)), all invested by foreign investors.
• Labor quota, work system:

  The high standards large scale cattle poultry feed manufacturing factory project has a labor force of 200 people (no new personnel after reconstruction and expansion), a one-shift system, 8 hours of work per day (night business), 300 days of operation throughout the year.

  And an increase in the daytime during the 3-month peak period (August, September, and October) Half a shift, that is 4 hours a day, 90 days of operation, a total of 2760 hours. The feed mills factory for cattle poultry project has a staff canteen.

  

High standards 85-90T/H poultry and cattle feed factory construction content and scale——poultry cattle feed business plan

The large svale poultry and cattle feed factory company covers an area of ​​72,000m² (108 acres). The total poultry cattle feed mill factory construction area is 16,450m². The reconstruction and expansion poultry cattle feed mill factory project is located in the company's existing site, relying on the existing project, without adding land and building area, the main construction content is:

1. The original feed production scale (capacity) with an annual output of 180,000 tons will be increased to an annual production scale of 240,000 tons of livestock cattle and poultry feed, thereby adding part of the animal feed production equipment.
2. We will eliminate coal-fired boilers and build new gas-fired boilers (completed in October 2019).
3. Add a high-pressure disinfection system for cars and personnel aisles (completed in August 2019). After the completion of the reconstruction and expansion of the "Huaihua Zhengda Co., Ltd. 240,000 Tons/Year Cattle and Poultry Feed Factory Construction Project", the poultry cattle feed production process will remain unchanged and the poultry cattle feed mill factory production capacity will increase.

Main technical and economic indicators of the high standards 85-90t/h poultry and cattle feed factory project——poultry cattle feed business plan

Occupation area		72000㎡	108 acres		Relying on existing
Building area		16450㎡
Among them	Production workshop(cattle poultry production feed machine factory land area needed)	13105.38㎡
	Office	1348.77㎡	1 building
	Staff dormitory	1637.99㎡	1 building
	Canteen	357.86㎡	1 building
Green area		20000㎡	Greening rate 27.8%
Annual working days		300 days	2760 hours (including overtime)
Labor quota		200 people
Investment in this feed factory project		13.75 million yuan	Existing project investment of 41.25 million yuan

Large capacity automated 85-90t/h poultry cattle feed factory construction composition——poultry cattle feed business plan

Poultry cattle feed manufacturing process flow chart——poultry cattle feed manufacturing project report

Incoming delivery process flow for 85-90t/h large cattle poultry feed mill factory

The purpose of disinfection in this high quality high return poultry & cattle feed manufacturing factory project is to prevent and control infectious diseases of livestock cow and poultry, prevent cross-infection of trucks in the poultry cattle feed factory or bring the virus into the company through vehicles and personnel entering the poultry cattle feed mill factory.

The purpose of this is to ensure the biological safety of the 85-90t/h poultry cattle feed factory, and to ensure the feed produced by the company does not carry the virus, to ensure that there is no cross-contagion when the vehicle loads the feed in the poultry cattle feed factory.

Therefore, foreign vehicles entering the cattle poultry feed mill factory must be disinfected for personnel and vehicles. When personnel enter the personnel disinfection channel for disinfection, then the vehicles are disinfected and cleaned.

The disinfection of personnel and vehicles requires the consumption of disinfection and washing water, and the disinfection uses benzalkonium chloride solution.

Benzyltrimethylammonium chloride solution is a cationic surfactant, green and safe, non-irritating and corrosive, safe to the poultry cattle feed factory environment and water body, natural decomposition, even if it is spilled in drinking water or feed, it has no toxic and side effects to animals.

This product has a strong effect on killing pathogenic microorganisms, and has a strong effect on Escherichia coli, Pasteurella, Staphylococcus aureus, Erysipelas suis, Bacillus anthracis, Streptococcus pyogenes, blue ear virus, pseudorabies virus, pig Plague virus, foot-and-mouth disease virus and other pathogenic microorganisms, such as fungi, molds, mycoplasma, etc., have a powerful killing effect.

Vehicle disinfection and cleaning will produce disinfection wastewater. The wastewater is deposited in the sedimentation tank and discharged into the urban pipe network to enter the local sewage plant for treatment after the sewage is discharged, the vehicle needs to be dried after disinfection.

The dryer uses electric energy and no exhaust gas is generated. After the vehicle is dried, it is carried into the poultry cattle feed machine factory plant production area to pick up the goods. After the pick up, it does not need to be disinfected before leaving the cattle poultry feed manufacturing factory.

Manufacturing process of cattle feed and poultry———poultry cattle feed manufacturing project report

Purchase the raw materials that meet the poultry cattle feed factory production requirements and store some of them in the raw material warehouse for later use. The rest are directly discharged into the raw material receiving port and sent to the bucket elevator via the scraper conveyor to be lifted to the top of the main workshop to remove debris.

The raw materials are removed from impurities and then removed from the permanent magnet cylinder, and then sent to the silo for standby. The raw materials such as corn, bean curd, barley and other granular items are crushed by a feed grinder machine in the crushing section, and then sent to their respective intermediate storage bins after crushing.

According to the ratio of the poultry cattle feed mill factroy feed formula, all powdered raw materials (including feed additives) are electronically metered from the respective intermediate storage bins and then sent to the double-shaft high-efficiency animal feed mixer for sufficient mixing, and the mixed powdered materials enter the granulation warehouse for pelleting.

Powdered material is sent to the cattle feed pellet machine conditioner, the fiber in the feed is softened by adding steam, the temperature is kept below 60℃, and the water content is kept at 12%-13%. The conditioning room needs more than 30-40s to stay time.

The quenched and tempered material enters the poultry chicken cattle animal feed pelleting machine for granulation, after granulation, it is cooled to room temperature by the countercurrent cooler, and then crumbled into the finished product by the feed pellet crumbler. The finished product is then sieved and then packaged, and the under-sieve is used as powdered feed for sale.

Poultry cattle feed production machine and main disinfection situation

The disinfection and cattle poultry feed processing equipment of this large feed mill factory project adopts standardized, universal and serialized feed making equipment, and adopts advanced animal feed equipment with high efficiency and low energy consumption; the selection of feed mill factory's disinfection and production equipment is based in China.

For feed factory equipment that needs to be imported, it should be considered to adapt to the poultry cattle feed mill factory process and supporting equipment with related equipment.

Poultry cow feeds factory machine	Model	Quantity	Remarks
Animal feed making equipment
Poultry Feed Pelletizer	7726-9	2	Relying on the existing
Cattle Feed Pelletizer	3022	1	Completed in 2012-2014
Cattle feed grinder	XLT52330	2	Relying on the existing
Poultry feed grinder	SWFP66*100	1	Completed in 2012-2014
Feed mixer for cattle	GHMA#6012	1	Relying on the existing
Horizontal feed mixer	SWFP66*100	1	Completed in 2012-2014
Cooling machine	HOUGH2400x2800SG	2	Relying on the existing
Poultry feed crumbler machine	CPM1272-SS/aa	2	Relying on the existing
Cooling and crushing machine	TDLF	1	Completed in 2012-2014
Manipulator	ABB	1	Relying on the existing
Manipulator	SBT-200	1	Completed in 2012-2014
Packer	ESPEEDAC7	4	Relying on the existing
Packer	DCS-50	2	Completed in 2012-2014
Clean the screen	1 set of cylindrical screen 1 vibrating screen	2	Completed in 2010-2012
Air compressor	L30 and L100	2	Relying on the existing
Transformer	800KVA	3	Relying on the existing
Bucket elevator		17	Relying on the existing
Bucket elevator		9	Completed in 2012-2014
3 ton coal-fired boiler	DZL4-1.25-AⅡtype	1	Replacement and expansion (change to biomass fuel) for use
3 ton gas boiler	LSS3.0—1.0—Q	1	Completed in 2019
Silo	3000 tons	2	Relying on the existing
Silo	1500 tons	2	Completed in 2012-2014
Scraper conveyor		8	Relying on the existing
Scraper conveyor		2	Completed in 2012-2014
Dosing system	WEM	1	Relying on the existing
Bag dust collector		28	Relying on the existing
Bag dust collector		10	Completed in 2012-2014
Soybean oil filling	30 tons	2	Relying on the existing
Post spraying	MLM	1	Completed in 2012-2014
Disinfection equipment
Automobile aisle autoclave disinfection system	WRQC10HP	1	Disinfection of incoming vehicles
Personnel aisle atomization disinfection system	SXKJ-XD-G10	1	Disinfection of personnel entering the factory
Mobile atomizer	XFZ220-6	1	The cab of the vehicle entering the factory
High pressure car washing machine	PX-55	1	Disinfection of the cargo compartment of incoming vehicles
Ozone disinfection machine	FL-805BT	1	Disinfection of incoming materials
Ozone disinfection machine	FL-803AS	1	Canteen food disinfection
Electric three-wheel disinfection vehicle	1.5T	1	Plant ground disinfection
Drying room	17M*4M	1	Car drying

Main raw and auxiliary materials——85-90t/h poultry cattle feed business plan

The main raw and auxiliary materials of this large 85-90t/h poultry cattle feed mill factory project are all transported by trains to the feed enterprise through special railway lines. The use of raw and auxiliary materials is shown in the table below.

Name	Daily consumption of existing projects (t/d)	Annual consumption of existing projects (t/a)	Daily consumption (t/d) after reconstruction and expansion	Annual consumption (t/a) after reconstruction and expansion
Corn	336	100905	448.47	134540
Soybean meal	145	43350	192.67	57800
Corn Alcohol Grains	50	14949	66.44	19932
Spraying corn husk	12	3499	15.55	4665
Corn gluten meal	3	807	3.59	1076
Bran ​​	16	4844	21.53	6458
Wheat middling and red dog	13	4035	17.93	5380
Stone powder	18	5383	23.92	7177
Sesame meal	5	1617	7.19	2156
Premixed feed	2	525	2.33	700
Other trace elements	0	90	0.40	120
Total	600.00	180003	800.01	240004
Benzal trimethyl ammonium chloride solution	0	0	0.5	6.00

Main energy consumption of this 85-90t/h cattle and poultry feed production factory project——poultry cattle feed business plan

Name	Annual consumption of existing projects	Annual consumption after reconstruction and expansion
Water	15180 m3 /a	18348m3 /a
(3t natural gas boiler water)	0	8280m3 /a
(3t coal-fired boiler water)	7200m3 /a	0
(Disinfect car wash water)	0	1800m3 /a
(Domestic and office water)	6400m3 /a	6400m3 /a
(Water for greening)	200m3 /a	200m3 /a
(Unforeseen water consumption)	1380 m3 /a	1668m3 /a
Electricity	412500KWh/a	550000KWh/a
Natural gas	0	500000 cubic meters
Coal	75t/a	0

The high standard high return poultry cattle feed factory layout—— poultry cattle feed manufacturing project report

The large scale 85-90t/h animal poultry cattle feed factory project is divided into office area and production area. The office area is located on the west side of the poultry cattle feed factory, mainly including 1 office building, 1 dormitory building, 1 canteen, vehicle and personnel disinfection room, drying room, weighbridge room, green land, etc.

The production area is located on the east side of the 85-90t/h poultry cattle feed factory, mainly including production workshops, raw material warehouse, finished product warehouse, boiler room, cylindrical warehouse, etc.

The distribution of the 85-90t/h poultry cattle feed factory project makes full use of the geographical location, convenient transportation, and a good separation of dynamics and statics according to the surrounding environment.