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The project is located in Shanxi, China. The project is a 25 tons/hour large cattle sheep poultry feed pellet production line. The design is to produce 400 tons of feed pellets per day and 120,000 tons of feed pellets per year. The actual production capacity is relatively small, 6,000 tons per year. The feed factory project can produce various animal feeds such as cattle feed, sheep feed, pig feed, chicken feed, horse feed, and rabbit feed.
400 Tons/day Cattle Sheep Poultry Feed Pellet Production Line Project
The project covers an area of 11769 m2, with a total construction area of 7,700 m2. The main construction content includes: premixed feed production workshop, pellet feed production workshop, raw material warehouse, finished product warehouse, office laboratory building, staff dormitory, canteen and other related supporting facilities.
The specific project composition and changes before and after are shown in Table 2-1.
Table 2-1 Project composition table
project name | Engineering Content | EIA and construction content regulation mode |
Actual construction content and scale | Variability |
structural work | Main workshop | 6 floors (including the negative one), frame structure, 1600m 2 |
6-story (including the negative one) frame structure, 1600m 2 |
It has been completed, no change of |
Public works |
Water supply and drainage |
Collecting rainwater; no production waste water discharge |
Collecting rainwater; no wastewater discharge discharge |
It has been completed, no change of |
powered by | Power distribution room 38m 2 , Fuping County, powered by the power supply |
Power distribution room 38m 2 , power supply from Fuping County Power Supply Station |
It has been completed, no change of |
|
traffic | Cement pavement | Cement pavement | It has been completed, no change of |
|
Supporting project |
Raw material library | Brick-concrete structure, 2800m 2 | Brick-concrete structure, 2800m 2 | It has been completed, no change of |
Core material library | Brick-concrete structure, 800m 2 | Brick-concrete structure, 800m 2 | It has been completed, no change of |
|
Finished product library | Brick-concrete structure, 600m 2 | Brick-concrete structure, 600m 2 | It has been completed, no change of |
|
Boiler Room |
Brick-concrete structure, 100m 2 |
Brick-concrete structure, 100m 2 |
It has been built to replace coal-fired boilers to coal gas steam heat source unit |
|
Auxiliary engineering |
Office Laboratory Building |
2-story brick-concrete structure, construction area of about 900 m 2 |
2-story brick-concrete structure, construction area of about 900 m 2 |
It has been completed, no change of |
Employees places homes, canteens |
Brick-concrete structure, building area is about 800 m 2 |
Brick-concrete structure, building area is about 800 m 2 |
It has been completed, no change of |
|
Air compression system |
set | set | It has been completed, no change of |
|
Environmental Engineering |
Solid waste |
Large miscellaneous (solid inorganic matter, crushed stone and other impurities), domestic garbage, boiler ash centralized collection facilities, etc. |
Large miscellaneous (solid inorganic matter, crushed stone and other impurities), domestic garbage, hazardous waste centralized collection facilities, etc. | Completed, remove the boiler ash collection point and add a temporary storage room for hazardous waste |
Exhaust |
Boiler dust collector, bag dust collector for each production link, etc. |
Bag dust collectors in each production link, etc. |
Has been completed, replace the gas fired boiler steam heat source, heat from the off-gas exhaust pipe discharging out of the room |
|
Waste water |
Anti-seepage dry toilets are set up in the living area, and manure and sewage are used for retting |
Living area located seepage aqua, dung water for compost |
It has been completed, no change of |
|
noise | Damping the foundation and building a sound insulation room |
Damping the foundation and building a sound insulation room | It has been completed, no change of |
According to the site survey, the actual equipment of the project and the comparison of the equipment in the EIA stage are shown in Table 2-2.
Table 2-2 The main equipment of the project
Equipment name | Quantity | ||
Raw material cleaning storage system | |||
Discharge slot | 1 | station | |
Scraper conveyor | 2 | set | |
Bucket elevator | 1 | station | |
Permanent magnet cylinder | 2 | station | |
Double cleaning screen | 2 | station | |
Pneumatic gate | 17 | station | |
Silo | 3 | station | |
Leveler | 6 | only | |
Temperature measuring cable | 3 | set | |
Ventilator | 6 | station | |
Main workshop raw material receiving system | |||
Pellet raw material feeding port |
2 | A | |
Scraper conveyor | 2 | station | |
Bucket elevator | 2 | station | |
Permanent magnet cylinder | 2 | station | |
Cylindrical cleaning screen | 1 | station | |
Rotary distributor | 1 | station | |
Rotary distributor | 1 | station | |
Cone powder sieve | 1 | station | |
Pulse dust collector | 1 | station | |
Dust removal fan | 1 | station | |
Crushing system | |||
Powder bin | 6 | station | |
Leveler | 12 | only | |
Pneumatic gate | 6 | station | |
Buffer bucket | 2 | station | |
Feeder | 2 | station | |
grinder | 2 | station | |
Bag filter | 2 | station | |
Dust removal fan | 2 | station | |
Seal screw conveyor dryer |
2 | station | |
Hoist | 2 | station | |
Rotary separator | 2 | station |
The general layout of the project is divided into two parts: the office and living area and the production area. The gate of the enterprise is located in the north of the factory; the production area is mainly composed of main workshop, raw material warehouse, finished product warehouse, power distribution room, etc. The living area is mainly composed of office buildings, canteens, and staff dormitories. Due to the small number of people in the project, the flow of people and logistics share the same entrance and exit. The functional division is clear, and the production, office and auxiliary facilities are relatively complete. Therefore, the layout of this project is more reasonable.
The main raw and auxiliary materials of the project are corn, wheat; soybean meal, cotton meal; trace elements, etc., all of which are purchased from outside and transported to the factory by automobile. See Table 2-3 for specific usage.
Table 2-3 Project raw material list
Serial number | raw material name | Design annual consumption | Actual annual consumption | Storage and transportation | |||||
1 | Corn, wheat | 72,000 t | 3600t | Bagged, warehouse storage |
|||||
2 | Soybean meal, cotton meal | 36,000 t | 1800t | Bagged, warehouse storage |
|||||
3 | Trace elements | 12,000 t | 600t | ||||||
4 | package | 2.4 million | 120,000 | ||||||
5 | gas | 15,000 m 3 /a | 750m3/a | ||||||
6 | fresh water | 5670m3/a | 2820m3/a | / | |||||
7 | Electricity | 330×10 4 kWh | 16.5×10 4 kWh | / |
A. Raw material cleaning
The raw materials pass through the cylindrical primary cleaning screen, the cone primary cleaning screen, and the permanent magnet cylinder to clear the stones, rope ends, paper chips, wood chips, etc. in the raw materials.
B. Smash
After the cleaned raw materials are measured, they enter the crusher for smashing. Dust will be generated in this section. The company has installed a pulse bag filter for dust removal.
C. Ingredients
Strictly follow the formula and measure various raw and auxiliary materials before mixing.
D. Mix
The prepared raw materials enter the mixer through the elevator, which is a closed device;
E. Granulation
The material is stirred evenly with saturated steam in the modulator through the modulator, and the prepared material enters the granulation chamber, and is squeezed by the roller to the ring die and passes through the hole of the ring die to form granules. This section will produce hot blast stove waste gas and treat waste gas.
F. Cooling
The materials enter the cooler for cooling, so that the materials are cooled to 2-3 degrees higher than the room temperature.
G. Classification
After the material is cooled, it enters the grading sieve, and the finished product can be obtained by replacing the grading sieve according to the product size.
Engineering Equipment of 25 Tons/hour Cattle and Sheep Feed Plant
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