60 Tons/hour Pig, Cattle and Sheep Feed Pellet Plant Processing Project

If we talk about the high-yield feed pellet production and processing project in the feed industry, we have to mention the large-scale feed pellet production and processing project with an annual output of 240,000 tons in Guizhou Province.

60 Tons/hour Pig, Cattle and Sheep Feed Pellet Plant Processing Project

1. Project Overview

(1) Project name: Feed processing project with an annual output of 240,000 tons in Guizhou Province;

(2) Construction nature: new construction;

(3) Construction site: Huaihua Industrial Park, Guizhou Province;

(4) Hourly output: 60 tons/hour pig, sheep and cattle feed pellet production line

(5) Daily output: 480 tons/day pig beef and sheep feed pellet production line, 480 tons/day pig beef and sheep meal feed production line

(6) Project investment: The total investment is 80 million RMB.

2. Construction Content and Scale

The project will build a new feed processing plant and two production lines. After completion and put into production, the production scale can reach an annual output of 240,000 tons of pig feed, working 250 days a year. The project covers an area of ​​32,362 square meters and a total construction area of ​​24,462 square meters. The main construction contents are: new production workshops of 20,782 square meters, office buildings of 1,620 square meters, living rooms of 2,160 square meters, and other supporting buildings of 513 square meters. There are 35 parking spaces on the ground. The area and quantity of each building (structure) are shown in Table 1-1.

Table 1-1 List of details of structures (buildings)

The construction content of the project is shown in Table 1-2, and the main equipment of the project is shown in Table 1-3.

Table 1-2 List of construction contents

Table 1-3 List of main equipment

3. Raw and auxiliary materials

The raw materials required for production during the operation period of this project are mainly: corn, rice bran, bran, soybean meal, rapeseed meal, biological fermentation raw materials and premixes, etc. Accessories such as salt and additives, and packaging materials are woven bags. Boiler fuel natural gas: 750,000 cubic meters per year, working 250 days a year.

The consumption of main raw materials and auxiliary materials is shown in Table 1-5.

Table 1-5 List of raw and auxiliary materials consumption

4. Product Plan

The feed product plan produced by this project is shown in Table 1-7.

Table 1-7 Feed product plan

5. Labor quota and work system

(1) Construction period

The construction period of this project is expected to be 12 months. The labor force during the construction period is 10 people. One shift system is implemented. Each shift works 8 hours during the day and no construction at night.

(2) Operation period

During the operation period of this project, the labor force is 35 people, and the one-shift system is implemented. Each shift works 8 hours during the day and does not produce at night. The annual operating days is 250 days. The project has a dormitory and a canteen, and all employees eat and stay in the factory.

6. Process flow

Pigs, cattle, sheep and feed pellets

(1) Picking and feeding: After the raw materials are purchased, they are unloaded to the raw material warehouse for storage;

(2) Preliminary cleaning and magnetic separation: The received feed materials contain a small amount of impurities, so the raw materials should be cleaned. The material enters the cylinder primary cleaning screen and the permanent magnet cylinder through the screw conveyor and the elevator. After removing large impurities and iron impurities, enter the vertical silo;

(3) Crushing: The crusher is mainly used to crush corn, sorghum and soybean meal. The cleaned materials enter the pulverizer for pulverization, and then are conveyed by the screw conveyor, respectively enter the elevator, and are introduced into the batching bin through the distributor;

(4) The protein powder, cotton meal, and premix are introduced into the batching bin through the distributor by the elevator;

(5) Ingredients: The system is equipped with an ingredient warehouse and an ingredient scale to ensure that the ratio is strictly implemented according to the formula;

(6) Mixing: mix the measured raw materials, auxiliary materials, feed additives and mixed oil;

(7) Conditioning: After the materials are mixed, steam conditioning is added, and the materials before granulation are hydrothermally modulated, so that the materials can fully absorb heat, moisture and liquid, so that they can meet and approach the requirements of the granulation process;

(8) Granulation: the granulation section is to enter the quenched and tempered mixture into the feed pellet making machine for granulation of various specifications;

(9) Cooling: adjust the air volume according to the granulating speed to meet the cooling requirements;

(10) Crushing: After the material is cooled, it enters the crusher for crushing.

(11) Screening: The feed is screened by the screening machine, and the unqualified products are returned to the crushing section for crushing, and the products that meet the requirements of the standard enter the finished product warehouse by the elevator;

(12) Measuring and packaging: qualified feed products are packaged and packaged according to requirements by a packing scale, and then stored in the warehouse.