Production Line Project of a Poultry and Livestock Animal Feed Powder Factory With a Daily Output of 1,000 Tons

At present, the feed industry has become an indispensable and important industry in my country's national economy. It leads the planting industry on one side and the breeding industry on the other, which has played an irreplaceable role in improving people's living standards. The project intends to import high-quality feed wheat from Kazakhstan, Russia and Australia as raw materials, which will be processed into concentrated feed and sold in the domestic market, which will have great competitiveness and good economic benefits.

Production Line Project of a Poultry and Livestock Animal Feed Powder Factory With a Daily Output of 1,000 Tons

1. Overview of the Construction Project

• Project Name: Production Line Project of Poultry, Cattle, Sheep, Pig, Chicken, Fish and Animal Feed Powder Factory
• Daily output: Production line project of a poultry and livestock animal feed powder plant with a daily output of 1,000 tons
• Hourly output: 60 tons/hour cattle, sheep, pig, chicken and fish feed meal production and processing project
• Construction site: Yueyang Chenglingji Free Trade Zone (center coordinates 113°13'17.09" east longitude 29°28'49.83" north latitude)
• Construction nature: new construction
• Total land area: 33195m2
• Total construction area: 7497.28m2
• Project investment: 50 million RMB
• Construction scale: 300,000 tons of feed annually

2. Construction Content

This project is planned to be built in Yueyang Chenglingji Free Trade Zone. The planned total land area of ​​the project is 33195m2, the net land area is 33195m2, and the total construction area is 7497.28m2. The project is mainly composed of production workshops, finished product warehouses, silo areas, scientific research buildings and auxiliary rooms.

The main economic and technical indicators of this project are shown in Table 1-1:

Table 1-1 List of main economic and technical indicators

The construction content of the project is shown in Table 1-2.

Table 1-2 List of project construction content

3. Main Equipment

Table 1-3 List of main equipment

The equipment selected for this project belongs to the well-known domestic pellet machinery and equipment manufacturer-Richi Machinery, which has the advantages of reliable performance, high degree of automation, and easy operation.

4. Project Energy and Material Consumption

The main raw and auxiliary materials of this project are imported wheat and domestic soybean meal and corn. The consumption of raw and auxiliary materials is shown in the table below:

Table 1-4 Raw material and auxiliary material consumption table

5. Product Solution

The product scheme of this project is shown in the table below.

Table 1-6 List of product solutions

Product specifications: 70kg/bag (bag), 60kg/bag (bag).

6. Construction Plan

The project is scheduled to start at the end of December 2017 and be completed in August 2018. The construction period is 8 months.

7. Work System and Labor Quota

The project’s labor quota is 30, working shift system: 8-hour 2-shift system, with 300 working days per year, all without food and lodging in the factory.

8. Process Flow

The product of this project is a semi-finished feed, only simple mixing and crushing processing, no granulation and other processes. The products of this project are sold to other feed companies for further processing before entering the market.

Brief description of process flow:

(1) Storage of raw and auxiliary materials

After wheat, soybean meal, corn and other materials come to the factory area, the car dump or manual unloading enters through the feeding port, and then passes through the underground scraper conveyor, hoist, rotary force iron remover, silo upper scraper and other conveying equipment. The materials are then divided to various silos.

(2) Feeding and cleaning process

The raw and auxiliary materials are temporarily stored in the silo area, and are transported to the production workshop by a hoist in a closed conveying equipment. The purchased raw materials contain a certain amount of impurities, so they need to be cleaned up before entering the production equipment. And magnetic separation equipment is mainly used. The screening equipment mainly removes long and large impurities such as stones, mud and sack pieces in the raw materials. The magnetic separation equipment mainly removes iron impurities.

(2) Measuring and weighing

The cleaned materials are measured by the electronic batching scale according to the proportion required by the formula and then enter the next step.

(3) Mixing process

According to the requirements of the formula, various raw materials participating in the ingredients are measured and weighed into the mixer to be uniformly mixed. The mixing process is carried out in a closed mixer. The main pollutant is the noise of the mixing equipment.

(4) Crushing process

Due to the large particle size of raw materials such as soybean meal, it is necessary to crush them to meet the production requirements so that they can be turned into powdered materials. The crushed raw materials are lifted to the silo for temporary storage by an automatic elevator. The main pollutants in the crushing process are dust and equipment noise. The crushing is carried out in a closed crusher, and the dust is discharged after being treated by a pulse dust collector; the crushing equipment is equipped with a shock-absorbing foundation and a muffler.

Hammer mill

(5) Packaging and warehousing process

The mixed and crushed materials are transported to the silo by the elevator and passed through the automatic packaging machine, where they are packed into storage. The packaging process is equipped with pulse dust removal equipment to deal with the dust generated during the packaging process.