Animal Feed Mill Machine

How much is feed making machine?

How much is animal feed mill machine? This is a very broad question, even if your question is "animal feed making machine price", "floating feed machine price", "poultry farm feed machine price", "small fish feed machine price", "Cost of feed machine for home use", etc.

As shown in the above content, there are many types of feed equipment. When consulting, you can clearly express the name of the specific feed equipment, whether the feed equipment you want to buy is used for crushing raw materials, or for pelleting, or a feed mixer used in the mixing section, etc.

The price of different types of feed machine is of course different, even if it is the same type of equipment, even if the output is the same, we can also customize the equipment according to the actual process requirements of customers. Therefore, if you have any questions, you are welcome to consult us directly online or email us. We will send you an accurate feed machine price list after understanding your needs.

What is fish feed machine？

What is fish feed making machine? As the name suggests, it is equipment for processing fish feed. Whether it is a mini floating fish feed machine, sinking fish feed machine, fish feed pellet extruder, fish feed pellet machine, these equipment belong to the category of fish feed machinery.

But if you are only for household use, a fish feed pellet maker or fish feed extruder machine can meet the demand. If you want to build a production line, you also need to configure crushers, mixers, coolers, grease addition equipment, crushers and other equipment . The fish feed processing technology and equipment are as follows:

(1) Fish feed production line process flow(with fish feed pellet machine):

(2) Fish feed plant process flow (with fish feed extruder machine):

Fish feed machine where to buy? At present, our fish feed equipment has been exported to the United Kingdom, Ukraine, Nigeria, Uzbekistan, Botswana, Cote d'Ivorie, Ecuador, Bolivia, Puerto Rico, Russia, etc. Of course, the types of processed fish feed will be It affects the selection of feed equipment. If you have any questions, you can directly contact Richi Machinery for consultation.

How to choose animal feed pellet cooler machine?

Cooling is to maintain good storage performance of the product after granulation, and it is an indispensable procedure after granulation. For a long time, cross-flow cooling has been adopted for cooling after granulation. The counter-flow cooler that has recently appeared is a model with a more reasonable cooling principle, because the convection heat exchange system is the most complete and reasonable. The pellet cooling machine was quickly promoted as soon as it appeared.

The cooling effect of this feed cooler machine can be 3℃ lower than room temperature, and the cooling effect is extremely ideal. The selection of this machine, because the models produced by each factory are similar, so pay attention to the manufacturing quality, materials and accessories, such as: how the automatic control effect of the feeding and discharging linkage mechanism is, and whether the main part is made of stainless steel.

In addition, the output selection can not only use large-size models, but also increase the output after stacking two machines, which has a great effect on the selection and use of fans and separators. The suction pipe should be made of stainless steel sheet, otherwise the service life will be greatly affected in the presence of water vapor, and attention should be paid to it, otherwise it is impossible to obtain the most ideal use effect.

Crumbled pellets can save power consumption and improve the digestion and absorption rate of livestock and poultry. So the animal feed mill machine—— pellet crumbler is useful. At present, almost all pellet crumblers use roller crushers, and their performance is mainly evaluated by the rationality of the crumbler machine's structure, structural parameters, process parameters, and processing level. The roll diameter is large and the pressure is large, and it is easy to break.

There are two types of roller tooth profile, one is the crossed helical teeth, and the front-to-front is suitable, the number of teeth should not be too much, which reduces the powder yield; the second is the combination of straight and helical teeth, the disposal rate is also relatively small, but the two types of tooth profile arrangements can meet the requirements of use, and the powder extraction rate should be controlled within 3%.

But starting from actual use, it is very important to adjust the distance between the two rollers. Otherwise, when the distance between the two rollers is not equal, the product will be uneven. You can set a ruler at the adjustment handwheel for easy operation.

In addition, attention must be paid to the inlet size of the animal feed pellet making machine when selecting the model, and it must be completely consistent with the outlet of the feed cooler, otherwise the powder output rate will be increased.

How to choose cattle and poultry feed grading sieve?

After the crumbled pellet is classified, the powder part is removed to ensure that the material has pure small pellets to achieve the best feeding effect. The existing classifying screens mainly include vibrating classifying screens and rotary vibrating screens, both of which can achieve better results. The vibrating grading screen should adjust the amplitude of the screen body according to the nature and flow of the material to achieve the best effect.

Rotary vibrating screen is a kind of animal feed mill machine that has better classification effect due to the long screen surface distance, and it is also one of the commonly used equipment. In short, these two types of models can meet the requirements of use, and the classification efficiency can reach 98% to 99% or more.

How to choose pig feed cooking machine?

Maturation is a process set to improve the gelatinization degree of feed, improve the water resistance of pellet feed, and also improve the pelleting performance and eating quality. The maturation process is still in its infancy.

At present, the animal feed mill machine used in post-curing process is a curing stabilizer with a steam adding system and a jacket heat preservation device to keep the material temperature at 80oC～90oC, and the particles can be kept in the machine for 20～40min (adjustable) to make the starch paste in the granules,it can form a network structure, which can meet the requirement of water resistance of more than 6min.

How to choose fish feed extruder machine?

Fish feed extruder is the key animal feed mill machine used in fish feed factory. The working principle of the extrusion expander is very similar to that of the fish feed extruder, mainly because the structural parameters and process parameters are quite different. For example, the screw compression ratio is 1.05～1.2:1, the extrusion chamber is stable at 120oC～130oC, and the working pressure in the extrusion chamber is 9.8×10-5～4.9×10-6Pa.

The damage rate of harmful factors is above 80% to 90%, and the gelatinization degree of starch is 85% to 90%. In addition, whether the material of the screw and screw sleeve is alloy steel, whether the processing method is reasonable and advanced, and the performance after heat treatment, these parameters have a direct relationship with the use effect, which cannot be ignored and must be understood.

How to clean up the feed mill machine?

In fact, almost all animal feed mill machines needs to be cleaned after a period of use, some need to be cleaned outside, and some need to be cleaned both inside and outside. What we are talking about here is the part that can affect the quality of the product, which is mainly concentrated inside the feed making equipment. The inside of the equipment is usually invisible to people, so they don't know what's inside, and they are often overlooked if they don't pay attention to inspection.

If the animal feed production management department does not have a practical clean-up plan and unremitting supervision and implementation, the feed machine clean-up work will often be anticlimactic. It is understood that some companies do not even know how to clean the equipment because they do not have professional management personnel. Today RICHI is here to talk to you briefly about this issue.

(1) Cleaning of the feed mixer machine

After a period of use, the inside of the feed mixer will build up a layer of material. If the oil content is high, a thick layer of material will often accumulate after one shift. In addition to the oil injection device, the inside of the mixer has liquid anti-mold Agent spray head, liquid methionine spray head, so material will accumulate on the inner wall of the mixer, beside the nozzle, on the shaft and blades, and on the opening and closing door.

Therefore, the general feed factory cleans up after the end of the shift, turns off the power before cleaning, and the cleaner locks the knife by himself, puts the key in his pocket, and sticks specially made tools to the inner wall, nozzles, and paddles. The material layer on the leaf and shaft is scraped off. After cleaning, open the door of the mixer and clean the door and sealing ring. The materials that are cleaned up on the day can be returned according to the quality control requirements.

If the time is too long, the materials with peculiar smell and mildew cannot be returned to the machine and be discarded. Some feed mixers are relatively large and require people to enter to clean them. At this time, the safety work is particularly important. In addition to locking, it must be supervised by a special person. After cleaning, the person who enters the feed mixer is responsible for opening the lock of the power box door.

Animal feed mixer cleaning frequency: It is advisable to clean up once every 1-3 days.

(2) Granulation system cleaning

The feed pelletizing system is composed of a feed granulator, a cooler, a feed hammer mill crusher and a grading screen. Among them, the conditioner part and the granulation chamber part of the animal feed pelleting machine need to be cleaned most carefully.

Because the steam enters the above feed pellet machine parts and acts on the feed, it will increase the moisture, heat and viscosity of the feed, and it will easily adhere to the inner wall, shaft, and blades of the conditioner. The structure of the granulating cavity is complicated, and there is accumulation of material in almost every place.

The animal feed pelletizer machine conditioner is more difficult to open, so the frequency of cleaning is generally not high. In some feed factories, the conditioner is broken down and cleaned once.

In order to ensure product quality, I think it is appropriate to clean up once a week to half a month. If the machine is shut down for a long time, it should be opened and cleaned to prevent the sticky feed from becoming mildewed. The pelleting cavity should be cleaned thoroughly after the oil feed is finished at the end of each shift. During the variety adjustment, if the two varieties are cross-contaminated, they must be cleaned up.

After making the next variety. After the granulation is finished, wait for the cooler to be emptied, and one person enters through the inlet hole, and cleans the residues on the four corners and the sieve plate with wooden sticks and other tools, and wipes the four walls; remove the dust and accumulation on the leveler and the glass. The material is completely removed.

(3) Cleaning of permanent magnet cylinder

The permanent magnet cylinder is de-magnetic material, such as iron. Iron filings have an impact on feed varieties and are harmful to feed equipment. Failure to clean up in time may cause damage to the animal feed mill machine, and may also affect the passability of the feed and cause blockage. It is recommended to clean up after each shift. The impurities removed from the permanent magnet cylinder shall be treated as waste.

(4) Cleaning of feed cleaning machine

The pre-cleaner sieve, finished product inspection sieve, and grading sieve are all used for cleaning, removing impurities, and grading, and are easy to block. Especially for the initial cleaning screen, when the amount of impurities is large, it is easier to block and needs to be cleaned in time.

Generally, open the above-mentioned sieve at the end of each shift to clean up the rope, impurities, and lumps inside, and keep the sieve room clean and the screen holes are not blocked. The cleaned-up materials will be dealt with according to the actual situation, and some of them can be used.

(5) Cleaning of pulse bag filter and cyclone dust collector

Pulse bag dust collector and cyclone dust collector are equipment for collecting dust. The dust is adsorbed on the surface of the bag or transported to the silo or bag with the air shutter. After a long period of operation, a thick layer of dust will accumulate on the inner or outer wall of the bag. (Insufficient pulse or more serious failure), it is recommended to open the door after the end of each shift and clean it with wooden sticks and compressed air.

The cyclone dust collector is not easy to open. Check the glass observation hole every day to see if it is blocked and if the air shutter does not rotate. If the above problems occur, they need to be dealt with in time. After the accumulated material is cleaned up, use a rubber hammer to tap the brakes and cones, shake down the material on the inner wall of the backlog.

Under normal circumstances, the dust in the Chakelong can be used, and must be scrapped if it is moldy and deteriorated.

(6) Silo processing

Silo, including cylindrical steel silo, chamber bulk silo, smashing silo, batching silo, silo to be granulated, finished product silo, buffer silo, etc., are storage equipment for storing a certain amount of raw materials, all of the above silos need to be cleaned , But depending on the materials and frequency of use, the cleaning requirements are also different.

Cylindrical steel silo, house-type silo, bulk silo, generally store granular raw materials such as corn, wheat, soybean meal, etc., before using the new silo, it is necessary to enter the silo to connect the steel plate and the cement foundation or the screws left on the ground. Sweep the mixed strips, cement blocks, etc., clean up the garbage and other debris between the discharge port and the scraper, and then wash them with rice chaff and corn until they are clean and free of debris before they can be stored.

During use, empty the warehouse regularly, enter the warehouse to check whether the cylindrical warehouse is leaking, clean up dead corner materials, agglomerated materials, and moldy materials, clean them up, and then load new materials. It is advisable to clean up once every 1-2 months.

The warehouse to be crushed, the batching warehouse, the warehouse to be granulated, and the finished product warehouse are generally inside the workshop. Most of them are assembled by welding steel plates. The square shape is mostly. Therefore, the corners, the upper part of the cone, the upper side of the angle iron, and the rivets Some silos have more dead corners.

This part of the material does not flow for a long time and sticks to the wall of the silo. Some factories use high-moisture raw materials. After crushing, the hot air gathers on the top of the silo and absorbs the material in the silo. Dust is often thick and difficult to be found. It is only noticeable when it becomes moldy and falls into a silo.

The above-mentioned silos must be checked frequently, and the empty silos should be cleaned when necessary. After the empty silos are cleaned, it is recommended to use a compressed air machine to tie the bamboo poles or other poles that can be sleeved and blow away the residual material everywhere with compressed air, and then turn on the scraper or The auger cleans the remaining materials, and then washes the warehouse with fresh raw materials. The cleaned materials and the washed warehouse materials can be used according to the quality control opinions.

(7) Cleaning of animal feed mill machine for conveying

There will normally be some accumulation of material in the base of the hoist. The base of the self-cleaning hoist will have a lot less material, and the square-shaped base will have a lot of material, so it should be cleaned every once in a while. It is recommended that the corn and wheat raw grain elevators be cleaned every week. Clean up once, the powdery raw materials are cleaned once a day, and the products that cannot be cross-contaminated are cleaned every time the product is changed.

The bottom of the horizontal and vertical conveying equipment and the pipe wall have dirty materials, but the materials in the normal use of the above equipment are flowing inside, and only the two ends will not flow. The cleaning interval can be longer, and the cleaning is once a month.

During normal refueling, it can be cleaned by the method of washing the warehouse, or it can be processed in the form of head and tail material. The accumulation of material on the pipe wall can be shaken with a rubber hammer or blown down with compressed air.
 

(8) Feeding port cleaning

At the end of feeding, the raw materials should be cleaned up, and all of them should go to the next process. The materials sticking to the feeding fence, the pipe wall, and the inside of the weighing hopper should be cleaned at regular intervals. It is best to clean it once a day, at least once every 3 days.

(9) Cleaning of liquid adding equipment

Oil tanks, molasses, liquid antifungal agent, and its attached spray pipes, pump filters, nozzles, etc. should be cleaned regularly. Oil, molasses, liquid methionine and other raw materials are relatively easy to deteriorate, so they must be cleaned once within a certain period of time. It is very important to formulate a complete cleaning plan based on the characteristics of these raw materials, weather, storage conditions and other factors that affect the extent of these raw materials.

It is recommended that liquids, tanks, pipes, and pumps are cleaned every three months in the first and fourth quarters. Clean up every 1-2 months in the third quarter. It is relatively difficult to clean the oil tank. If necessary, it should be cleaned with hot water, detergent, and caustic soda. The molasses, liquid methionine, and liquid anti-mold agent can basically be cleaned. The cleaned equipment should be drained of cleaning fluid and dried before use.

(10) Cleaning up other equipment places in the feed factory

The feed factory is full of dust, and each animal feed mill machine may stick to dust, raw material dust, oil, water and other substances.

Therefore, the equipment not listed in this article does not need to be cleaned, such as the grinder, which also needs to be cleaned regularly. In addition, dust and powder on the floor, walls, and windows of the feed factory affect the quality of the product, and will be brought to the feed factory if you are not careful. Therefore, the cleaning of the site is also very important.

From the above, the feed machine in the production of the feed factory basically needs to be cleaned. RICHI lists most of the equipment here, highlighting the necessity of cleaning these equipment and the conventional cleaning methods. However, in actual work, due to problems in the arrangement, many equipment were not cleaned up in time, resulting in unstable product quality, continuous complaints, and very difficult to find the cause.

Therefore, enterprises must pay attention to this issue and require the cooperation of the production department to formulate a practical equipment clean-up plan, track the clean-up process, make a clean-up record, implement the equipment clean-up work in practice, and produce qualified products with stable quality.

Installation and commissioning of feed mill machine for animals

1. Before installation, check whether the size of the installation foundation meets the requirements of the drawing according to the feed equipment plan and foundation plan. If there is any discrepancy, it should be repaired until the dimensions are correct before installation.
2. The installer should be familiar with the installation requirements of each animal feed mill machine first, and carry out construction in strict accordance with the technical requirements.
3. The feed machine may be deformed, damaged or lost during transportation, so before installation, check and accept the equipment against the equipment list, and take corresponding measures to ensure that the equipment is in good condition before installation.
4. Each feed machine should be numbered before entering the installation site, and the installation process card and schedule should be formulated. According to the requirements of the installation process sequence, the equipment should be transferred to the site for installation one by one.
5. Installation sequence: from top to bottom, first put the feed host equipment and racks in place, and then install the connecting pipes and electrical equipment.
6. Tools required for installation: feed equipment and village materials must be available.
7. After installation, the rotating parts of the feed equipment must rotate flexibly, without jamming, bumping and impact, and the connecting parts must be firm and sealed, and there must be no powder leakage, gas leakage, oil leakage, etc.
8. The installation of electrical feed machine should comply with the relevant national regulations. The direction of each line should be clear, and there should be no electricity running or leakage. The wires and cables should have a protective shell to prevent rats from biting.
9. After all the feed machine is installed, each stand-alone machine should undergo an empty test run, and it can be put into a load test run after normal operation.
10. Before the load test run, calibrate the electronic batching scale and packing scale to meet the specified accuracy.
11. The load runs for 8 hours, and it can be delivered to the factory for production and use after there is no fault.

How to use feed mill machine?

(1) Before driving, the animal feed mill machine operator of each post shall check the feed machine.

• Whether foreign matter falls into the feed equipment; whether each rotating part is flexible, whether there is jamming or bumping; whether each connecting part is firm; whether there is powder leakage, air leakage, oil leakage, etc. If there is a fault, it should be eliminated in time.
• Whether each gear has lubricating oil; whether the transmission belt tension is appropriate; whether the hammer of the crusher, the die and the pressure roller of the granulator need to be replaced; whether the specifications of the screen meet the requirements.

(2)The feed mill machine operator should master the daily production schedule and the storage of main and auxiliary materials in order to schedule production.

(3)Operation sequence of feed machine

• Close the main power switch first, and then place the system switches to the working position.
• Turn on the audio signal switch to notify each staff member to enter the work position.
• After completing all preparations, the staff on duty in the control room determines the entry number of each material, assigns the three-way valves to the corresponding positions, first activates the dust removal fan, and then turns on the switches according to the processing sequence.
• The personnel on duty in the control room should always pay attention to the various signal lights on the simulation screen. If the batching warehouse sends out an empty or full warehouse signal, the relevant feeding personnel should be notified in time to operate the warehouse gate.
• The staff should call up the required material formula according to the production arrangement, and operate the computer and its auxiliary devices correctly.
• When operating the feeding device of the animal feed crusher machine and animal feed pellet mill machine, ensure that the main motor works under the rated current without clogging.
• Various trace elements, vitamins, etc., are fed in proportionately from the additive inlet of the mixer for animal feed. Each batch of materials is mixed by the mixer for feed, and the input time is given by the control room when each batch of materials is first mixed. Put in the signal, put in in time.

Maintenance and repair of feed making machine

• Carry out maintenance and maintenance in accordance with the requirements of the instruction manual of each equipment. If there is no special requirement, ZG-3 calcium-based lubricating oil is used for bearing lubricating oil, and HJ-60 mechanical oil is used for reducer lubricating oil. If the room temperature is lower than -10℃ in winter, HJ-20 mechanical oil is used.
• The animal feed mill machines should be overhauled once in half a year and overhauled once in a year. During minor repairs, replace the lubricating oil, clean the bearings, and replace damaged parts.
• Adjust the tightness of the belt in time. When the feed machine is running, the belt must not be severely slipped.
• The vulnerable parts such as the hammer and sieve of the feed mill, the die and the pressure roller of the pelletizing system should be repaired, adjusted and replaced in time. The replacement, maintenance, and adjustment time depends on the productivity or product quality of the feed processing products. Generally, when the productivity is significantly reduced, and the pellet forming rate and surface quality are not up to the requirements, they should be adjusted or replaced in time.
• After the hammer of the animal feed mill is worn, it should be used in reverse or U-turn, and the original hammer arrangement must be maintained when turning. When the four corners are worn and new hammers need to be replaced, each group of new hammers should be weighed. The weight difference of each group of hammers should not exceed 5g. When installing, it must be assembled according to the hammer arrangement to avoid the feed grinder strong vibration.
• After the electronic scale has been used for half a year, its accuracy needs to be checked and calibrated.
• After each shift, bean cake powder should be used to flush out the residue in the die hole in the cavity of the feed pelletizing machine.
• The computer control room is always kept clean and quiet.