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The chicken manure pellet machine is a very and practical agricultural equipment that can convert organic matter such as chicken manure into efficient organic fertilizer, improve crop yield and quality, and at the same time ensure the health and safety of food. It provides a solution to the pressing of mixed manure materials to suit every desired capacity. RICHI can also play an important role at an international level thanks to its different options and favourable prices. RICHI chicken manure pellet making machine can also handle other animal manure, such as cattle manure, sheep manure, pig manure, pigeon manure, duck manure, goose manure, quail manure, rabbit manure, etc.
Chicken manure organic fertilizer equipment is a kind of equipment that uses microbial technology to decompose and ferment organic matter such as chicken manure to make organic fertilizer. It mainly consists of fermentation tanks, conveyors, pile turners, impurity removers, etc.
Through advanced fermentation technology, the organic matter in chicken manure can be fully decomposed to generate organic acids, ammonia nitrogen and other nutrients, and kill harmful substances such as pathogens and weed seeds to form an efficient organic fertilizer.
Chicken manure organic fertilizer equipment is widely used in agricultural production and can be used for the production of vegetables, fruits, grain, tea and other crops. At the same time, it can also be used in urban greening, garden waste treatment and other fields.
As people's demand for healthy food and green environmental protection continues to increase, the market demand for organic agricultural products is also growing. Chicken manure organic fertilizer equipment can improve crop yield and quality, food health and safety, and meet the consumer needs of modern people.
Therefore, the future market prospects of chicken manure organic fertilizer equipment are very broad. And it will play an increasingly important role in future agricultural production.
This chicken manure pellet machines are the latest technology products, developed by the Richi Machinery through fertilizer processing equipment design and production experience for many years, and have been gained the national utility model patents.
The chicken manure pellets machine has the characteristics of high degree of automation, high production efficiency, environmental protection and energy saving, and wide application range, providing a more sustainable source of fertilizer for agricultural production.
As people's awareness of organic agriculture and environmental protection continues to increase, the application prospects of chicken manure processing organic fertilizer equipment will become increasingly broad.
According to our experience in industries of biomass, we have designed MZLH ring die chicken manure pelletizer. MZLH organic chicken manure fertilizer pellet making machine can pellet dfficiently towards different materials, which enables our customers get maximum benefits from it.
The ring die chicken manure pelletizing machine is mainly composed of feeding, mixing, granulating, transmission and lubrication systems, etc. It is used to develop the wet powder into the required pellets, and it can also crush the bulk dry powder into the required grow fast organic fertilizer chicken manure pellets.
Model | MZLH320 | MZLH350 | MZLH420 | MZLH520 | MZLH768 | MZLH858 |
Output (t/h) | 1-2 | 3-4 | 5-6 | 7-8 | 9-10 | 10-12 |
Main motor power (kw) | 22 | 37 | 90 | 132 | 250 | 280 |
Main motor series | 8P | |||||
Ring die diameter (mm) | 320 | 350 | 420 | 520 | 762 | 858 |
Finished pellet diameter (mm) | 2-12 | |||||
Device Configuration | Ring die material: 42CrMo Stainless steel feeder: with anti-caking function Door of pelleting room: 6mm /SUS304 Forced feeding: Worm gear reducer Gear box: HT250 Gear: 42CrMo Gear shaft: 42CrMo Spindle: 42CrMo Empty shaft: 42CrMo Bearings: The gear shaft and main shaft bearings are SKF, and the pressure roller bearings are domestic high-quality bearings Oil seal: Germany/Taiwan Overload mechanical protection: safety pin Serpentine spring coupling drive Lubrication system: Configurable automatic oil injection system |
Generally speaking, the price of chicken manure pellet machine is 10,000-100,000 USD.
What are the factors that affect the price of chicken manure pellet machine? It can be analyzed from several aspects such as manufacturer, competition, performance, economy, etc.:
01
Manufacturer selection:
The chicken manure pellet machine market is diverse, and small manufacturers mostly rely on outsourcing and reselling. Due to lack of R&D and production capabilities, their prices are often on the high side. For large, powerful manufacturers, equipment prices vary due to differences in production methods and technical investment.
When customers choose a chicken poultry manure pellet machine, they should comprehensively consider the manufacturer's R&D strength, production scale, equipment quality and after-sales service to ensure that they purchase sand-making equipment with high cost performance and reliable quality.
Therefore, the price difference between different manufacturers reflects the difference in their comprehensive strength.
02
Equipment performance:
Equipment performance is closely related to its price. High-performance equipment tends to have a higher creation value because they use better materials and advanced technology in the production process, thereby increasing manufacturing costs. Although these high-performance devices are slightly more expensive, they can bring greater profits and benefits over the long term.
On the contrary, an organic chicken manure pelletizer with poor performance has a lower price, but may not provide sufficient value in use, affecting production efficiency and profits. Therefore, when selecting chicken manure pelleting equipment, you should weigh its performance against price to ensure maximum return on investment.
03
Equipment model:
The price of chicken manure pellet mills ranges from several thousand to hundreds of thousands of dollars. The overall difference is large, mainly due to the greater impact. In addition to different equipment types and model selections, the prices are also different.
Using a chicken litter pellets processing machine to process livestock and poultry manure into organic fertilizer not only has considerable economic benefits, but also conforms to the sustainable agricultural development strategies of various countries in the long run.
It can not only reduce the pollution caused by the breeding industry, but is also conducive to green agriculture. The development has reduced the use of chemical fertilizers and effectively prevented soil hardening, salinization and other problems caused by long-term use of chemical fertilizers.
Almost everyone knows that the chicken manure organic fertilizer production line requires a lot of systems and equipment, not only a chicken manure pellet machine. The chicken manure pellet production line mainly includes pretreatment, fermentation, drying, crushing, packaging and other links.
Common environmentally friendly chicken manure organic fertilizer equipment processing chicken manure organic fertilizer processes include the following:
First mix the chicken manure with an appropriate amount of auxiliary materials, then add the bacteria, and then transfer the prepared mixture to the mixer for mixing. The mixing should be even and thorough. Then it is piled into a trough or tank, or covered flat. Then ferment and mature. Make powder fertilizer or granular fertilizer as needed.
The above content is just a simple description. Because of the difference in raw materials, customer needs and budgets, the process flow of the chicken manure pellet production line and the actual equipment are different. Please consult Richi Machinery directly online according to your actual needs!
As the global livestock industry develops more and more rapidly, the problem of livestock and poultry manure has also received widespread attention. Now more and more farm owners are focusing on organic fertilizer production lines. So if they want to build an organic chicken pellets manure production line, what aspects need to be paid attention to in the chicken manure production line?
Before building a chicken manure organic chicken poop fertilizer production line, you should pay attention to the following 7 points:
01
Determine the output of complete sets of chicken organic fertilizer machine.
02
Determine the shape of the chicken manure fertilizer product
03
The configuration of organic fertilizer equipment determines how much it costs!
04
Determine the type of fertilizer to be produced.
05
Selection of fermentation turning machines
06
Determine the type of main organic raw materials
07
Layout plan
In actual production, the fermentation workshop occupies a large space, and the supply of raw materials must be ensured.
If the chicken manure pellet production line is too large, the raw materials cannot be supplied, which can easily lead to idle equipment and waste of funds; if it is too small, the equipment will be overwhelmed and cannot be guaranteed. The supply of finished goods.
The production process is the basis for the configure of complete sets chicken manure fertilizer production lines, and price is an important factor affecting equipment purchase. Considering the subsequent operation and production of the factory, it is necessary to rationally allocate equipment and funds and make a good preliminary budget.
The followings are three customized chicken manure fertilizer pellet processing plant configuration (design and required equipment):
Production Process & Main Equipments |
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①Fermentation and compost process (aerobic fermentation) A good oxygen fermentation, good stir ingredients into 1.5 meters to 2 meters wide, 0.8 meters to 1.2 meters high, length not less than three meters, pay attention to the appropriate fermentation process of oxygen and turns heaps (when temperature reaches 75 ℃ or above should be turned over several times), temperature control within 65 ℃, high temperature have an effect on nutrient.Composting for 2 days temperature raises, 3 days odorless, 7 days loose, 9 days fragrant, 10 days into fertilizer. Main Equipments: Chicken manure compost machine: LYLP-6, power 35.5kw, output 300 m3/h. |
②Fermentation and compost process(secondary anaerobic fermentation) Second anti - itch fermentation is called after aging stage, also known as second fermentation.The materials can be decomposed after 7 days and enter the aging stage.Then it enters the pre-treatment and granulation stage in the workshop. |
③Pre-treatment section After being stored for 7 days, the organic fertilizer after good fermentation was crushed, screened and dried. The chicken manure dryer is used for drying raw materials with excessive moisture, and drying the raw materials with about 20% moisture. The granulating molding of the following sections is done once. Main Equipments: Chicken manure dying machine: LYHG2.0*20, roller diameter 2m, length 20m, power 22kw. |
④Chicken manure crushing machine The 5t/h chicken manureorganic fertilizer in the grinding process shall deliver the dried materials to the chicken manure hammer mill through the conveying equipment, which is equipped with iron removing device before the chicken manure grinding machine. Main Equipments: Chicken manure grinder: FFSP66*80, power 110kw, designed output 5-6tph. |
⑤Mixing and fungus adding section Through the micro-element adding hopper, the fungus seeds and raw materials can be added to the chicken manure mixing machine for mixing, after evenly mixed, enters the next section. Main Equipments: Chicken manure mixing equipment: SDHJ2, power: 22kw, design output: 2m3/batch. |
⑥Chicken manure fertilizer pelleting section The chicken manure fertilizer is fed uniformly by the chicken manure pellet mill feeding screw in the pelleting process. The main shaft of the chicken manure pellet press is driven by high intensive gear, and the ring die is the fast unloading hoop type. Main Equipments: Chicken manure pelletizer machine: MZLH420, power: 90kw, Design output 5-6tph. |
⑦Chicken manure fertilizer cooling section The fertilizer pellet cooler uses the counter-flow cooling principle to cool the pellet with high temperature and high humidity, which avoids the sudden cooling phenomenon caused by the direct contact between cold air and hot material, thus preventing the surface cracking of chicken manure pelletizing line. Main Equipments: Chicken manure cooling machine: SKLN17×17 |
⑧Bagging section This 5tph chicken manure fertilizer pellet plant adopts packing scale in the packing process. According to the customer's local sales needs, the appropriate packing scale is selected to facilitate the customer to sell products. There are usually two specifications: small bag 20-50kg/bag and ton bag 500-1000kg/bag. The packing scale has high automation degree, high packing accuracy, and the weighing system is a sensor measuring system with high sensitivity and strong anti-interference ability. Main Equipments: Chicken manure bagging machine: DCS-50 belt type scale, packing range: 20-50kg/ bag, 6-8 bag/min. |
No | Main Equipments | Model | |
---|---|---|---|
1 | Chicken manure grinder machine | SFSP 56*40b | |
2 | Chicken manure mixer | SHSJ2 | |
3 | Chicken manure pellet machine | MZLH-420 | |
4 | Chicken manure drying machine | Ø1.5 x15m | |
5 | Chicken manure pellet cooler | Ø1.2x12m | |
6 | chicken manure packing machine | DCS-50 | |
7 | More Auxiliary Equipment | Drum screening machine*GS1.5X6m, Turner, Finished product warehouse*1.5m³, Draft fan*4-72NO 4C, Pipes, elbows, Hot stove, dust removal room, etc. |
No | Main Equipments | Model | |
---|---|---|---|
1 | Belt machine | DT500 | |
2 | Chicken manure mixer machine | LJ18X40 | |
3 | Chicken manure pellet making machine | MZLH-858 | |
4 | Chicken manure dryer machine | Ф1.5×12m | |
5 | Chicken manure pellet cooler | SKLN6 | |
6 | chicken manure packing machine | DCS-50 | |
7 | More Auxiliary Equipment | Drum screening machine*Ф1.2×8/2.5m , Turner, Finished product warehouse*CL1.2, Dust removal system*4-72No8C 22Kw/15Kw , Bucket elevator*HL160, Hot stove, etc. |
Your global chicken manure fertilizer pellet production line solution partner Richi Machinery manages the entire chicken manure fertilizer pellet manufacturing process from project design to superstructure construction, from manufacturing to assembly, and all production processes. Controlling the chicken manure factory project from a single center helps us complete the work in the fastest and most efficient manner.
You can trust RICHI because we don't have to rely on others. We are offering all manufacturing, assembling, testing and after sales services from a single source by proven RICHI brand quality!
Chicken manure processing equipment needs fermentation compost turners, organic fertilizer crushers, drum screening machines, horizontal mixers, granulators, rotary dryers, coolers, screening machines, coating machines, packaging machines, conveyors and other equipment.
Trough chicken manure composting machine is the mainstream fermentation equipment of Chicken manure producing and feeds fermentation, applicable to fermentation of all organic materials. The most prominent technique of the movable turner is to assemble the functions of grinding in the later stage of raw materials fertilization.
Along with the drying process, the efficiency of grinding has been greatly increased,lower the cost and primarily solve the problem that the capacity is influenced by the chicken manure fertilizer grinding machine.
Get Latest PriceChicken manure mixer equipment is our new-generation fertilizer mixing equipment. To improve the mixing uniformity, the single shaft mixer fertilizer mixer machine is designed for large fertilizer mixing capacity and used new rotor structure, the rotor close to the minimum gap can be adjusted to zero, effectively reducing the material residues.
The chicken manure fertilizer mixing system can mix powder materials in many fields such as pharmacy, food, animal manure, organic fertilizer, health care products, dyestuff, building materials, refractory material, etc.
Get Latest PriceThe chicken manure drying machine is mainly used for chicken manure granulation after drying. The designing for the lifter distribution & angle is reasonable, so it's with high energy utilization rate and drying evenly, reduce the frequency of cleaning up materials, easy to maintenance.
Get Latest PriceChicken manure hammer mill crusher machine is typically designed and applied to wet fertilizer material such as straw, sludge, barks, manures, humic acid,etc. Customers can adjust crushing spaces according to the thickness of chicken manure fertilizer particles they need.
Get Latest PriceThere is screen on the grading screen. The material feeds into the drum from the feed inlet when it is running. Materials rolls on the screen and finished particle comes out from another end, and those smaller particles discharges from the aggregate bin.
Get Latest PriceApplied to conveying powder, granular material and small block material which bulk density less than 1.67t/m³, it can works well at ambient temperature -20°C-40°C, and the temperature of material which be conveyed shall less than 60°C, belt length and motor assemble type can be produced according to customer's requirement.
Get Latest PriceThe cooler's principle is adopted to cool the pelleted chicken manure organic fertilizer with high temperature and moisture. Hot air touches hot pellets and cool air touches cool pellets so as to avoid the pellet surface crack caused by sudden cooling produced by direct touching between cool air and hot pellets. At the same time, the airlock is used for feeding and space of air inlet bigger, therefore it can get better cooling effects.
Get Latest PriceChicken manure packing machine includes automatic weighing, sewing, feeding and other parts. It is widely used in petrochemical, fertilizer, building materials, food, ports, logistics and other industries. It realizes full automation of material bagging from final product discharging to packing and completes automatic feeding, weighing, bagging, sewing and other operating procedures successively.
Get Latest PriceAs people's awareness of organic farming and environmental protection continues to increase, the demand for organic fertilizers is also gradually increasing. As an important organic fertilizer raw material, chicken manure is rich in nutrients and easy to obtain, so it has broad application prospects.
The chicken manure fertilizer production line equipment can convert chicken manure into high-quality organic fertilizer. It can not only solve the pollution problem of chicken manure, but also provide a more sustainable source of fertilizer for agricultural production, which is conducive to promoting the green development of agriculture.
Choosing a high-quality chicken manure pellet machine manufacturer is the key to ensuring product quality and production efficiency. When choosing a manufacturer, the following aspects should be considered:
As an important supporting force for the development of green agriculture, chicken manure pellets machine manufacturers have become increasingly prominent in their role and value.
When choosing a high-quality chicken manure pellet production line manufacturer, multiple aspects should be considered comprehensively to ensure product quality and production sustainability.
At the same time, we should also actively promote the use of chicken manure organic fertilizer, improve farmers' environmental awareness, and jointly promote the development of green agriculture.
We know that in the production of high-quality organic fertilizer, mature fermentation is the first key link. When chicken manure is fermented, do we need to add auxiliary materials in the chicken manure pellet plant? Are you sure? Many companies in the market claim that their products do not need to add auxiliary materials. Of course, everyone can "blind" customers like this: without adding auxiliary materials, the manure can be fully harmless and recycled, and zero pollution can be easily achieved.
However, the professional ethics of Richi Machinery does not allow us to do that. As one of the leading companies in the professional environmental protection industry, RICHI must take responsibility and assume the responsibility of cultivating and guiding the market, and must not rush for quick success!
RICHI has been studying the harmlessness and resource utilization of manure for many years. From the very beginning, it has positioned its products as organic fertilizer plants for research and development. After more than 10 years of exploration, it has accumulated a large amount of knowledge and principles of organic fertilizer fermentation and chicken manure pellet plant production:
If The Conditions Of Organic Fertilizer Fermentation Are Not Up To Standard, The Consequences Will Be Serious:
Organic chicken fertilizer pellets made by chicken manure pellet machine refers to the use of chicken manure as the main raw material, mixed with some other organic matter, fermentation, throwing, pretreatment, and final granulation processing to become organic fertilizer. Chicken manure is a relatively high-quality organic fertilizer after fermentation.
The nutrient content of chicken manure is very rich. It contains both a large amount of organic matter and a high content of three elements. The organic matter content is 25.5%, nitrogen is 1.63%, and phosphorus Vegetable manure is 1.54%, potassium is 0.85%, carbohydrate is 11%, so chicken manure is an important organic fertilizer.
Among them, the reasonable collocation of the fineness of raw materials is crucial to the production process of organic fertilizer. According to the experience, the fineness of the whole raw material should be matched as follows: The raw materials of 100-60 mesh account for about 30% – 40%; the raw materials of 60 mesh to a diameter of 1.00 ㎜ account for about 35%; small particles, whose diameter is 1.00 2.00 ㎜, account for about 25%-30%.
The higher the fineness of the material, the better the viscosity, so the surface finish is naturally higher. However, in the process of production, the use of super – scale high fineness materials is easy to cause the problems, such as excessive particle size and irregular particle size.
Main functions of chicken manure fertilizer pellets made by chicken manure pellet machine are:
Organic fertilizer equipment can effectively turn livestock and poultry manure and other organic waste produced in farms into high-quality organic fertilizer that can be directly used in agriculture. Pig manure, chicken manure, cow manure, etc., which were previously regarded as polluted, go through the organic fertilizer equipment. The processing has suddenly become a key point of increasing the income of the farm.
Take chicken manure as an example. Chicken manure is rich in 18.7% crude protein, 2.5% fat, 11% carbohydrates, 7% nitrogen, and 2.3% nitrogen. These elements are processed into organic fertilizer. The nutritional value is very impressive.
The chicken manure produced in the farm will be turned into high-quality organic fertilizer after using organic fertilizer equipment to crush, ferment, screen, granulate, dry, package and other processes. This type of fertilizer not only does not have any odor, but is also more effective.
It increases soil permeability and improves soil structure. More importantly, the vegetables and fruits produced using this fertilizer meet the national standards for organic vegetables and fruits, so sales in the current organic fertilizer market are very good.
Richi Machinery offer chicken manure pellet machine, chicken litter pellets processing machine, complete chicken manure pellet plants and chicken manure pellet lines for the treatment and production of compost pellets.
According to the requests of the customers and of the constructive characteristics, our chicken manure pellet machines and chicken manure pellet plants have different construction characteristics and production capacity.
Introduction of RICHI
Strength certification
Richi Machinery is a professional manufacturing enterprise integrating scientific research and development, manufacturing, sales and service. We have developed and manufactured multifunctional pelletizers, grinders, mixers, dryers and more than ten categories and more than 30 models of complete machine products are widely used in feed, biomass, organic fertilizer, pet supplies, solid waste recycling, chemical industry, road construction and other fields.
All RICHI products have passed ISO9001:2008 international quality system certification, EU CE certification and Customs Union CU-TR certification, successfully serving more than 2,000 customers in more than 100 countries and regions around the world.
In RICHI, every equipment and every pellet production line business plant can be customized. We will formulate multiple sets of pellet production process plans for comparative analysis according to the actual needs of customers, select a reasonable plan, and realize private customization.
Our services run through all aspects of on-site terrain and environment survey, production line process design, raw material testing, cost requirement analysis, project investment budget, equipment installation and commissioning.
Quality Control
Richi Machinery
We adhere to the ISO9001 quality management system, and strictly implement international standards for product design and manufacturing processes. In terms of management systems, there are product quality accountability systems, product quality accountability systems, and safety production management systems; in terms of management tools, QC quality control management, SPC statistical process control, sampling inspection and measurement system analysis are used for quality control, to achieve effective control of the entire process of equipment production, and never let go of any quality hidden dangers that may affect customer operations.
RICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in the link of equipment preparation and delivery, we follow the standardized process: preparation order check-equipment factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure the safe and non-destructive delivery of equipment.
According to customer needs, RICHI installation engineers will guide the construction of site infrastructure, equipment installation and commissioning and trial operation of the entire production line throughout the process. When the relevant project indicators reach the design standards, the client will carry out the project acceptance.
After-sales And Training
Richi Machinery
We have built a team of nearly 100 technical engineers to solve a series of problems in the project from consultation, site survey, sample analysis to plan design, installation and commissioning, and maintenance. We provide comprehensive and systematic training for the technical staff of each customer to better serve the customer's project needs.
After the technicians have finished their studies, RICHI will provide follow-up technical support services, and the training engineers will follow up the project use effects in the later stage to ensure the stable operation of the customer's project.