Email Address enquiry@pellet-richi.com
Phone/Whatsapp 0086-13838389622
Email Address enquiry@pellet-richi.com
Phone/Whatsapp 0086-13838389622
According to customer different shrimp feed production types, different output configuration can be customized. We devote ourselves to undertaking all shrimp feed production line with 1-20 tons per hour and to providing more value added service to all the shrimp feed companies.
Aquatic products are one of the most important agricultural products. About 7.5% of the world's total food comes from oceans, lakes and rivers. The animal protein ingested by people in developing countries mainly comes from aquatic products.
With the shrinking, people will become more and more dependent on the aquaculture industry. In the world's aquaculture industry, more than 75% come from developing countries in Asia.
RICHI's shrimp feed production line is designed to meet the process design of the shrimp and crab compound feed factory. The aqua feed production process mainly includes: crushing, mixing, pelleting, post-curing, drying, cooling and other processes.
Due to the high requirements of shrimp and crab feed's crushing particle size and water stability, our shrimp feed plant design adopts the process of pulverizing first and then batching, pulverizing twice and mixing twice.
Post-maturation can increase the viscosity of shrimp and crab feed and enhance its stability in water. Multi-level distribution of shrimp feed factory workshops and reasonable placement of shrimp feed making equipment are conducive to automatic production of shrimp feed machinery and cost savings.
While providing shrimp feed pellet production line, we also provide a complete extruded shrimp feed processing line for customers to choose from. At present, aquatic feed companies are facing special challenges. On the one hand, they must provide special feeds needed by aquaculture farmers, and on the other hand, the aquatic feeds produced must be competitive in terms of quality and price.
The above needs can be solved by the processing of pelletized and extruded shrimp feed. This shrimp feed plant processing method can not only reduce the cost of shrimp feed production and increase efficiency, but also enable farmers to obtain considerable economic benefits from the use of pelletized shrimp feed and extruded shrimp feed.
The production of high-quality shrimp (or prawn) feed is a series of complex and versatile processes. Shrimp feed pelleting is well known in Asia as the most economical way and it dominates the market. In China and India, the shrimp feed (for L. vannamei and P. monodon) market grew exponentially in these few years.
Through here, RICHI will guide you to the world of shrimp feed pelleting. In general making shrimp feed is influenced by good formulation and good processing, but the factory floorplan is also accountable for the shrimp feed quality.
The impact of the design of the shrimp feed plant process flow is mainly reflected in the rationality of the process layout, the continuity of production and the adaptability of shrimp feed processing plant production.
Whether the layout of the shrimp feed production line is reasonable will directly affect the consistency of production.
If the shrimp feed mill production is not smooth, it will be difficult to achieve various production requirements and variety switching. Therefore, the standardization of the layout of the shrimp feed production line and the rationality of the process are the basis for ensuring the high quality of shrimp feed.
From the current situation of compound feed production, the process is basically the same. The main processes are: raw materials cleaning, ingredients, first crushing-first mixing-second crushing-adding additives and grease-second mixing-granulating or puffing-oil spray drying-packaging and storage.
01
Raw material receiving and coarse crushing of shrimp feed production line
02
First batching and mixing of shrimp feed production line
03
Secondary crushing of shrimp feed production line
04
Secondary ingredients and secondary mixing of shrimp feed production line
05
Pelleting or extruding process of shrimp feed production line
06
Crumbling process of shrimp feed production line
07
Grease adding process of shrimp feed production line
08
Finished feed packaging process of shrimp feed production line
Richi Machinery have provided 1-60t/h shrimp feed production lines, shrimp feed mills and single shrimp feed making machines for hundreds of feed manufacturers, and we hope that in the future, we can also help you successfully realize a high-efficiency, high-quality, and high-return shrimp feed production business.
The followings are some shrimp feed mill projects for you:
According to customer different shrimp feed production types, different output configuration can be customized. We devote ourselves to undertaking all shrimp feed production line with 1-20 tons per hour and to providing more value added service to all the shrimp feed companies.
Richi Machinery provides global shrimp feed companies with a one-stop, complete set of professional shrimp feed production plant solutions (business plan for shrimp feed production) to solve the problems of shrimp feed companies, especially pure investment customers, such as technical difficulties and poor understanding of shrimp feed making machine, so that the needs and positioning of the project are more clear, and at the same time, the shrimp feed companies' shrimp feed machine selection range is more concentrated, reducing the cost of energy and financial resources.
If you want to start a new shrimp feed pellet plant for your shrimp feed factory or shrimp farm, you should pay attention to the following main shrimp feed manufacturing process:
Due to the influence of various objective factors such as shrimp feed raw materials, shrimp feed plant process, shrimp feed formula, shrimp feed plant project area, local regulations, etc., various technological shrimp feed production process and shrimp feed equipment configurations have appeared in the actual shrimp feed mill design.
Therefore, if you want to build a high-efficiency, high-quality, high-return shrimp feed production line, please do not hesitate to contact Richi Machinery and communicate directly with our engineer team, you will definitely get a satisfactory answer.
This automatic extruded shrimp aqua feed production line is designed with an hourly output of 6-12T/H. It uses primary crushing, primary ingredient mixing, secondary superfine pulverization, secondary mixing, extruding, drying, spraying, and cooling, and the final product is packaged.
The total power of the shrimp feed machine is approximately: 1496KW; the construction area of the shrimp feed plant production area is approximately 30.6×12.5×31m (height); it is equipped with 2*2T or 1*4T boilers. The whole shrimp feed line has compact design, reasonable structure, meets environmental protection requirements, and can be oriented design according to customer requirements.
| Shrimp feed machine in 6-12t/h shrimp feed plant |
|---|
| Cleaning equipment: SCY80 pellet sieve, powder sieve SQLZ60×50×100 |
| Aqua feed hammer mill feed grinder: SFSP668×800, 110KW, (¢2.0mm mesh) |
| Batching scale: PCS15/PCS05, batching accuracy: dynamic ≤ 3‰, static ≤ 1‰. |
| Shrimp feed mixing machine: SHSJ3, (22KW, 1500kg/batch), mixing uniformity CV≤5%. |
| Ultrafine powder equipment (2 sets): SWFL130, 160+15+2.2KW |
| Batching scale PCS15, batching accuracy: dynamic ≤3‰, static ≤1‰. |
| Shrimp feed mixer: SHSJ3, 22KW, 1500kg/P, mixing uniformity CV≤5%. |
| Shrimp feed extruder machine(2 sets): SPHS130×2, |
| Shrimp feed drying equipment (2 sets): SHGW240×2-7 |
| Spraying machine (2 sets): SYPG1000, 2.2KW |
| Pellet cooler (2 sets): SKLB6, 1.1+1.5KW, 6m³ volume |
| Packing equipment (2 sets): with a packing range of 20-25kg/bag, 4-6 bags/min. |
The independent drive on each shaft of the RICHI twin shaft lowers power consumption and noise. The paddles' reverse rotation allows completely emptying the chamber. The misting steam and water injectors further improve conditioner performance.
The following conditioner system used steam jacketed (or heat jacketed) to create a homogenous mix with little to no free water. Insufficient pre-conditioning will cause cracks on the pellet surface and create dust fines.
RICHI shrimp feed pellet mills are born from years of experience and continuous improvements to ensure high production efficiency at the lowest cost. RICHI has standardized the pellet die and the roller shell for aqua feed production. The compression ratio of our pellet die is specially designed to ensure compact and tough pellets with higher PDI.
The roller shells are designed individually for each different hole size. RICHI shrimp feed pellet making machine is well-known because we consider the design of conditioning. The “High The moisture Pelleting” method can be achieved through our advanced pre-conditioning technology.
Careful control in the incorporation of heat, moisture, and time provides sufficient cooking for the production of premium quality feeds with good water stability to the market. In addition to altering the product quality, sufficient pre-conditioning also reduces wear out of the parts.
RICHI Post-conditioner has become a standard in shrimp feed pellet making systems in Asia. Post-conditioning is the most effective and economic method to achieve high-quality pellets. The quality of the pellets is determined by how well the water stability and the nutrient retention when pellets are fed to the water.
The latest design of the post-conditioner system is composed of a conditioning cooker and a T-series dryer. In the post-conditioning system, the hot pellets enter the steam- or electrical-heated retention chamber to keep material in a high-temperature environment and prevent condensation inside the post-conditioner.
This step ensures optimum starch cooking on a considerable proportion of starch contained in the shrimp feed for improving pellet quality (hardness and durability) and water stability. The next step is the drying process where products tumble through multiple decks at thin bed depth.
Air circulation and rotating screens inside the dryer are exclusively designed based on shrimp feed properties which ensure pellets are made without cracks, with fewer fines, high water stability, and smoother surface.
The counterflow cooler is used for cooling pellet and extrudate. Warm (hot) pellets get into the cooling chamber, the suction fan will transport out the air inside the chamber, and fresh ambient air will enter the chamber from the bottom, promoting pellet cooling action.
When pellets are accumulated and touch the high-level limit sensor, a pneumatic discharge swivel valve will operate immediately to discharge the products. Counterflow air heat exchange ensures to achieve high cooling efficiency.
RICHI shrimp feed pellet crumbler series is designed for high capacity and highly efficient particle reduction. Three types are available for every industry application. Every crumbler is equipped with the feeder on the top, to control the throughput of the product. The roll gap is easily adjustable to achieve the required granulation.
Introduction of RICHI
Strength certification
Richi Machinery is a professional manufacturing enterprise integrating scientific research and development, manufacturing, sales and service. We have developed and manufactured multifunctional pelletizers, grinders, mixers, dryers and more than ten categories and more than 30 models of complete machine products are widely used in feed, biomass, organic fertilizer, pet supplies, solid waste recycling, chemical industry, road construction and other fields.
All RICHI products have passed ISO9001:2008 international quality system certification, EU CE certification and Customs Union CU-TR certification, successfully serving more than 2,000 customers in more than 100 countries and regions around the world.
In RICHI, every equipment and every pellet production line business plant can be customized. We will formulate multiple sets of pellet production process plans for comparative analysis according to the actual needs of customers, select a reasonable plan, and realize private customization.
Our services run through all aspects of on-site terrain and environment survey, production line process design, raw material testing, cost requirement analysis, project investment budget, equipment installation and commissioning.
Quality Control
Richi Machinery
We adhere to the ISO9001 quality management system, and strictly implement international standards for product design and manufacturing processes. In terms of management systems, there are product quality accountability systems, product quality accountability systems, and safety production management systems; in terms of management tools, QC quality control management, SPC statistical process control, sampling inspection and measurement system analysis are used for quality control, to achieve effective control of the entire process of equipment production, and never let go of any quality hidden dangers that may affect customer operations.
RICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in the link of equipment preparation and delivery, we follow the standardized process: preparation order check-equipment factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure the safe and non-destructive delivery of equipment.
According to customer needs, RICHI installation engineers will guide the construction of site infrastructure, equipment installation and commissioning and trial operation of the entire production line throughout the process. When the relevant project indicators reach the design standards, the client will carry out the project acceptance.
After-sales And Training
Richi Machinery
We have built a team of nearly 100 technical engineers to solve a series of problems in the project from consultation, site survey, sample analysis to plan design, installation and commissioning, and maintenance. We provide comprehensive and systematic training for the technical staff of each customer to better serve the customer's project needs.
After the technicians have finished their studies, RICHI will provide follow-up technical support services, and the training engineers will follow up the project use effects in the later stage to ensure the stable operation of the customer's project.
