Biomass Pellet Plant

RICHI specializes in the production of complete sets of biomass pellet fuel molding equipment, and can provide customers with a complete set of biomass granulation production lines using logs, wood chips, shavings, building templates, woodworking scraps, etc. as raw materials.

A complete set of biomass pelleting production lines with straw, wheat straw, rice straw, etc. as raw materials; a complete set of biomass granulation production lines with fruit shells, pomace, palm, etc.; We can also tailor-made various complete equipment solutions for customers to meet the different needs of customers.

RICHI is a biomass pelletizing plant supplier that provides a complete set of pellet making plants and equipment engineering. Our projects have covered more than 100 countries around the world. This is a true and verifiable data. Are you still searching for "pellet plant near me", "biomass pellet line near me" on the Internet? Below are some pellet plant lists we have done. You can directly consult us online to find out if there are any RICHI pellet manufacturing plant projects or pellet manufacturing equipment projects in your area.

 

Functions of biomass pellets?

The biomass pellets can be used as a new energy for power generation in lager power plants; can be used for fireplace, BBQ, etc.; can be used for boiler; provide comprehensive nutrition for crops; increase and renew soil organic matter.

Raw materials for biomass pellet production

There are many different raw materials can be used in the biomass wood pellet production line, for example wood log, wood chips, wood sawdust, rice hush, straw, palm shell, EFB, wet or dry grass, alfalfa, hemp, tire fiber, organic fertilizer, waste paper, and so on.

Biomass pellet production process

The complete biomass pellet production line Including chipping section, grinding section, drying section, storing materials section, pelletizing section, cooling section, packing section and computer control terminal system. Depending on the raw materials used, the biomass pellet equipment will configuration will vary.

Range of solutions

Including consulting, design, civil engineering, manufacturing, logistics, installation and commissioning, training and services.

RICHI's biomass pellet production line provides a new processing equipment for clean and renewable energy in various countries. It can solve coarse fiber granulation, such as: wood chips, peanut shells, palm dregs, beet dregs, rice husks, cotton stalks, cottonseed husks, weeds and other crop straws and other fiber wastes, with light specific gravity and low binding rate.

The difficult-to-shape granulation technical scheme has low investment cost for biomass units, or it can be made into a small mobile unit, which is convenient for production and reduces the transportation cost of crops.

The following will show you several biomass pellet production line projects we have done, hoping to help you. (Related case: USA 10 Tons/Hour Wood Pellet Plant)

4-6T/H crop waste biomass pellet plant

Specializing in the production of complete sets of biomass pellet fuel molding equipment, we can provide customers with a complete set of biomass granulation production lines using logs, wood chips, wood shavings, etc. as raw materials; biomass granulation production lines using building templates, woodworking scraps, etc.; wheat straw, rice straw and other biomass pellet lines.

Taking the 4-6 t/h biomass pellet production line project as an example, the following introductions and explanations are made according to the biomass pellet produciton process flow and each section.

• Raw material: Mainly coconut husk, bagasse, brewer's grains, potato skins, rice dregs, etc.
• Process diagram:Crushing section → drying section → granulation section → cooling and packaging section

Food processing waste such as bagasse is crushed to 3-4mm by a hammer mill. The raw materials with a moisture content of 40% are dried to about 15% through a three-layer drum dryer, and finally granulated. The diameter of the processed finished particles is 6-10mm optional. After granulation is cooled, it is packed by a small bag packaging scale. 20-50kg/bag. Easy to transport and sell. (Related case: 5T/H Wood Pellet Factory In Austria)

This biomass pellet plant project is a crop waste granulation production line with an output of 4-6 tons per hour. The total power of the equipment is about 920kw, and the workshop covers an area of 1,800 square meters, including raw material warehouses and finished product warehouses. The entire biomass pellet processing line is compact in design, reasonable in structure, and meets environmental protection requirements. And according to customer requirements for directional design.

• Crushing section: There is no dust emission in this section. After pulverizing by the pulverizer, the negative pressure suction of the fan will force the material to be conveyed and discharged. The pulverizer is a drop-shaped structure, and the pulverizing rotor can be operated positively and negatively to improve the service life of the hammer, and the motor is directly connected to the transmission mode.
• Drying section: three-layer drum dryer, the moisture of the material after drying is about 13-18%.
• Granulation section: The diameter of biomass pellets is 6-10mm optional. Biomass pellets have the characteristics of high calorific value, no pollution, and low ash content. They can be widely used in biomass power plants, biomass steam boilers, household fireplaces, drying furnaces, biomass gasifiers.
• Cooling section: It is used to reduce the temperature of the pellets and reduce the moisture of the pellets. The temperature of the pellets after cooling is generally not higher than room temperature by 5°C. The moisture of the pellets after cooling is about 8-10%, and the bulk density of pellets is 650-750kg/m³.
• Packaging section: Packaging can be based on the customer's local sales needs, and the appropriate packaging scale can be selected to facilitate customers to sell products. There are usually two specifications: small bags and ton bags.

• Crushing equipment (2 sets): MFSP68×80, power 110kw, output 2-3T/H/set (raw material moisture 40%)
• Drying equipment: LYHG50, the diameter of the drum is 3m, the length is 11.6m, the power is 19kw, and the designed output is 5T per hour (the initial moisture content of raw materials is 40%).
• Granulation equipment (2 sets): MZLH520, main engine power 185kw, forced feeder power 1.5kw, design output 2-2.5T/H/set, quantity 2 sets.
• Cooling equipment: MKLB4, cooling chamber volume 4m³, designed to produce 4-6T per hour
• Packing equipment: MDBLY-K, packing specification 20-50kg/bag, packing speed 3-5 bags/minute.

• If necessary, buffer bins can be added between each section to replace the storage yard. The advantage is that it can improve the degree of automation of the production line and reduce the dust pollution in the workshop; the disadvantage is that it will increase the construction cost of the production line, and due to crushing The bulk density of the material is very light, and it is easy to arch in the warehouse without cutting. (Related post: 2T/H Hops Pellet Plant)
• If the moisture content of the raw material is not higher than 15%, it is possible to granulate directly after crushing without using a dryer; if it is higher than 15% but lower than 20%, it may be considered to mix the dry material with the wet material and then mix the moisture After neutralization and reduction, proceed to granulation.
• The packaging equipment can be adjusted according to the customer's requirements for the finished product packaging. It can also be stored in bulk or in steel silos.

1T/H shell and pomace biomass pellet plant

Using fruit shell and pomace as raw material, it is solidified and extruded into high-density biomass particles through pretreatment and processing. Pellet fuel can be used for combustion, barbecue, and fireplace heating, and its combustion efficiency is more than 80%; and it produces less sulfur dioxide, ammonia nitrogen compounds and dust.

• Raw material:There are mainly shells or residues of fruit plants, such as nut shells, apple pomace, peanut shells, etc.
• Process diagram:Crushing section→granulation section→cooling and packaging section

After the fruit shell and pomace are finely powdered by the pulverizer, they are then granulated. The diameter of the processed finished particles is 6-10mm, which is optional. The project is a 1 ton per hour shell and pomace biomass particle production line, with a total equipment power of about 145kw and a workshop covering an area of 800 square meters, including raw material warehouses and finished product warehouses; the entire line is compact in design, reasonable in structure, and meets environmental protection requirements , and can be designed according to customer requirements. (Related post: 60T/D Agricultural And Forestry Wastes Pellet Plant)

• Crushing section: There is no dust emission in this section. After pulverizing by the pulverizer, the negative pressure suction of the fan will force the material to be conveyed and discharged. The pulverizer is a drop-shaped structure, and the pulverizing rotor can be operated positively and negatively to improve the service life of the hammer, and the motor is directly connected to the transmission mode.
• Granulation section: The diameter of biomass pellets is 6-10mm optional. Biomass pellets have the characteristics of high calorific value, no pollution, and low ash content. They can be widely used in biomass power plants, biomass steam boilers, household fireplaces, drying furnaces and biomass gasifiers.
• Cooling and packaging section: It is used to reduce the temperature of the pellets and reduce the moisture of the pellets. The temperature of the pellets after cooling is generally not higher than room temperature by 5°C, and the moisture of the pellets after cooling is about 8-10%.

• Crushing equipment: MFSP56×40, power 37kw, design output 1T/h.
• Granulation equipment: MZLH420, the power of the main machine is 90kw, the power of the forced feeder is 0.75kw, and the designed hourly output is 0.8-1.2T.
• Cooling equipment: MKBZ120, designed to produce 1-2T per hour.

• When the moisture content of the raw material is higher than 20%, it is necessary to increase the drying equipment and dry it to 13-15% with a dryer before granulating;
• The packaging equipment can be adjusted according to the customer's requirements for the finished product packaging. It can also be stored in bulk or in steel silos.

5-7T/H straw biomass pellet plant

Using crop straw as raw material, multi-channel processing procedures are carried out to finally make biomass particles; straw particles are highly volatile, flammable, and have less ash content, which saves fuel and reduces use costs, and has good economic and social benefits; it can be widely used Used in biomass power plants, biomass steam boilers, household fireplaces, drying furnaces and biomass gasifiers, etc., it is an efficient and clean renewable energy source.

Taking the biomass straw pellet production line project with an output of 5-7 tons per hour as an example, the following introduction and explanation will be made according to the process flow and each section. (Related case: 12-13T/H Biomass Straw Wood Pellet Factory)

• Raw material: Mainly wheat stalks, corn stalks, reed stalks, straw stalks, rape stalks and other crop straws.
• Process diagram: Crushing section → drying section → granulation section → cooling and packaging section

The crop stalks are coarsely powdered to 3-5cm by a rotary cutter, and then finely powdered into fine grass clippings by a hammer mill, with a size of about 3-4mm. Then dry the raw materials with a moisture content of 40% to about 15% through a three-layer drum dryer, and finally carry out granulation processing. The diameter of the processed finished particles is 6-10mm optional. After granulation is cooled, it is packed by a small bag packaging scale 20-50kg/bag. Easy to transport and sell.

This straw biomass pellet plant project is a biomass straw pellet production line with an output of 5-7 tons per hour. The total power of the equipment is about 1250kw. The workshop covers an area of ​​3000 square meters, including raw material warehouses and finished product warehouses; the whole biomass fuel pellet line is compact in design, reasonable in structure, and meets environmental protection requirements. Orientation design can be carried out according to customer requirements.

• Crushing section: straw rotary cutter is a pretreatment equipment for crop straw, which can crush long straw, straw and other materials to 3-5cm, and then fine powder by hammer mill, with a size of about 3-4mm.
• Drying section: three-layer drum dryer, the moisture content of sawdust after drying is about 13-18%.
• Granulation section: biomass pellet diameter 6-10mm is optional. The ring die biomass pellet mill granulator is adopted, and the ring die adopts a flat-pack structure, which directly enters the pressing chamber from the feeding port, making it easier for the material to enter the pressing chamber, and is especially suitable for the granulation of straw raw materials.
• Cooling and packaging section: It is used to reduce the temperature of the pellets and reduce the moisture of the pellets. The temperature of the pellets after cooling is generally not higher than room temperature by 5°C. The moisture of the pellets after cooling is about 8-10%, and the bulk density of pellets is 650-750kg/m³.
  
  Packing can be based on the customer's local sales needs, and the appropriate packing scale can be selected to facilitate the customer to sell products. There are usually two specifications: small bag and ton bag. -1000kg/bag. (Related case: 4000 T/A Biomass Rice Husk Wood Pellet Manufacturing Plant)

• Crushing equipment: Rotary cutter (2 sets): LYXQ270, power 75kw, designed to produce 4-5T per hour; Crusher (2 sets): MFSP68×100, power 132kw, design output 4-5T/h.
• Drying equipment: LYHG60, drum diameter 3.45m, length 11.6m, power 22kw, design output 6T.
• Granulation equipment (6 sets): MZLH508-L, main engine power 90kw, design output 0.8-1.2T/h, quantity 6 sets.
• Cooling equipment: MKLB4, the volume of the cooling chamber is 4m³, and the designed output is 6-8T per hour.
• Packing equipment: MDBLY-K, packing specification 20-50kg/bag, packing speed 3-5 bags/minute.

• If necessary, buffer bins can be added between each section to replace the storage yard. The advantage is that it can improve the degree of automation of the production line and reduce the dust pollution in the workshop; the disadvantage is that it will increase the construction cost of the production line, and due to crushing The bulk density of the material is very light, and it is easy to arch in the warehouse without cutting. (Related case: 1-1.2T/H Bamboo Wood Chip Pellet Mill Plant)
• If the moisture content of the raw material is not higher than 15%, it is possible to granulate directly after crushing without using a dryer; if it is higher than 15% but lower than 20%, it may be considered to mix the dry material with the wet material and then mix the moisture After neutralization and reduction, proceed to granulation.
• The packaging equipment can be adjusted according to the customer's requirements for the finished product packaging. It can also be stored in bulk or in steel silos.

Customized Design And Business Plan

In RICHI, every equipment and every pellet production line business plant can be customized. We will formulate multiple sets of pellet production process plans for comparative analysis according to the actual needs of customers, select a reasonable plan, and realize private customization. Our services run through all aspects of on-site terrain and environment survey, production line process design, raw material testing, cost requirement analysis, project investment budget, equipment installation and commissioning.

Quality Control
Richi Machinery

We adhere to the ISO9001 quality management system, and strictly implement international standards for product design and manufacturing processes. In terms of management systems, there are product quality accountability systems, product quality accountability systems, and safety production management systems; in terms of management tools, QC quality control management, SPC statistical process control, sampling inspection and measurement system analysis are used for quality control, to achieve effective control of the entire process of equipment production, and never let go of any quality hidden dangers that may affect customer operations.

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Delivery And Installation

RICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in the link of equipment preparation and delivery, we follow the standardized process: preparation order check-equipment factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure the safe and non-destructive delivery of equipment. According to customer needs, RICHI installation engineers will guide the construction of site infrastructure, equipment installation and commissioning and trial operation of the entire production line throughout the process. When the relevant project indicators reach the design standards, the client will carry out the project acceptance.

After-sales And Training
Richi Machinery

We have built a team of nearly 100 technical engineers to solve a series of problems in the project from consultation, site survey, sample analysis to plan design, installation and commissioning, and maintenance. We provide comprehensive and systematic training for the technical staff of each customer to better serve the customer's project needs. After the technicians have finished their studies, RICHI will provide follow-up technical support services, and the training engineers will follow up the project use effects in the later stage to ensure the stable operation of the customer's project.

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