Chicken Feed Factory

1-160T/H Chicken Feed Factory Solutions

How to start chicken feed factory? There are many feed line types we can supply. A feed factory project is not the simple combination of different products, but a whole system with different parts match together. We start with customer's actual feed production demand and take a comprehensive view of the project. We build up the feed manufacturing system, equip with the most suitable feed factory machines, and complete the delivery from consultation, design and operation.

RICHI complete set of chicken feed processing equipment can finely design a complete set of chicken feed processing equipment suitable for broiler hens, layer hens, and chicks according to the specific needs of chicken feed manufacturers; it can also tailor-made for customers according to the actual of customers. Other livestock, poultry, ruminant feed processing equipment, premix processing equipment, concentrated feed processing equipment, etc.

Chicken feed is characterized by moderate crushing fineness (screen aperture 2-4mm), moderate aging and tempering requirements (feed granulators mostly use single-layer conditioners), and large particle diameter of the finished product (particle diameter is about 2.5-4mm) . The design output of SZLH420 chicken feed is 10T/H.

The 10t/h chicken feed plant adopts a crushing line, double scale automatic batching, a mixing line, a granulating line and a packing line. The total power of the equipment is about: 390KW; the construction area of the production area is about: 16×11×26m; supporting 1T boiler. The whole line is compact in design, reasonable in structure, meets environmental protection requirements, and can be designed according to customer requirements.

10T/H chicken feed production process design:

Raw material receiving and cleaning section: In this section, the granular material feeding cleaning and powder feeding cleaning are separated independently, and the dust is removed separately, and the dust removal effect is good.

• Crushing section: This section uses a pulverizer and three bins to be pulverized, which can alternately change the pulverized variety. Before the raw materials enter the warehouse, the impurities are removed by the magnetic separation device to ensure the safe operation of the pulverizer.
• Batching and mixing section: This section uses 15 batching bins, two batching scales batching at the same time, controlled by the batching program independently developed by our company, to achieve accurate fast and slow feeding, fast batching speed and high precision.
• Granulation section: This section adopts a single-layer conditioner chicken feed pellet machine and two granulation bin, which are convenient for changing varieties. After granulation, it enters the pellet cooler in sequence, and the hoist enters the rotary sieve for screening, the finished product enters the packing bin, and the rest returns to granulation or bag receiving. (Related case: 39-40T/H Chicken Feed Plant)
• Packing section: There are 2 finished product warehouses in this section, one of which is dedicated to storing finished pellets, and the other can store both powder and pellets. A unique anti-classification device is designed in the powder finished warehouse. Granular material or powder is finally automatically weighed and packaged by the packaging scale.
• Auxiliary section: dust removal system to improve the working environment of workers; oil adding system, mainly added at the mixer to improve feed palatability.

Equipment configuration of 10t/h chicken feed factory

• Cleaning equipment: granular sieve SCY80, design output 20-30T/H; powder sieve SQLZ60×50×100, design output 10-15T/H.
• Crushing equipment: poultry chicken feed grinding machiner SFSP668×800, 110KW, designed output 10-15T/H.
• Weighing equipment: batching scale PCS10/PCS05, batching accuracy: dynamic ≤ 3‰, static ≤ 1‰.
• Mixing equipment: mixer SHSJ2, (18.5KW, 1000kg/batch), design output 10-15T/H. Mixing uniformity CV≤5%.
• Granulation equipment (1 set): SZLH420 chicken feed pellet mill(110KW), design output 8-12 T/H.
• Cooling equipment: SKLN6, design output 10-15T/H.
• Crumbling equipment: SSLG20x140 pellet crumbler (11+1.1KW), designed output 6-10 T/H.
• Packing equipment: belt scale (can be used for both powder and pellets), packing range is 20-50kg/bag, 6-8 bags/min.

According to the needs of different customers, the solution can optimize the configuration:

1. This chicken feed factory scheme adopts the single-point dust removal mode, that is, each rotary distributor (powder material) and granular material cleaning screen is equipped with a pulse dust collector, and the dust removal effect is good. Single-point dust removal is our humanized design to provide a better working environment, but the cost increases, and customers can consider whether to use this configuration according to actual needs;
2. The number of silos can also be adjusted according to the customer's formula, the characteristics of raw materials and other factors to achieve the highest utilization rate and effectively control the production cost;
3. Grease can be added to the finished product section of chicken feed granules to improve the quality of finished chicken feed pellets.

The three SZLH508 chicken feed line has a designed output of 45T/H, using three crushing lines, one ingredient mixing line, three pelletizing lines, two packing lines and bulk packing lines. The total power of the equipment is about: 1650KW; the construction area of the production area is about: 16.5×33×40.5m; supporting 4T boiler.

The whole chicken feed mill plant is compact in design, reasonable in structure, meets environmental protection requirements, and can be designed according to customer requirements.

Technological design of chicken feed mill factory:

• Silo storage section: This section is equipped with three 2000T corn silos, which adopt a prefabricated structure, which reduces the cost of raw material storage, manual handling costs and storage area;
• Raw material receiving and cleaning section: In this section, the granular material feeding cleaning and powder feeding cleaning are separated independently, and the dust is removed separately, and the dust removal effect is good. (Related post:  50,000 Tons Per Year Poultry Feed Mill Plant)
• Crushing section: This section uses three feed hammer mills and six bins to be pulverized, which can alternately replace the pulverized varieties. Before the raw materials enter the warehouse, the impurities are removed by the magnetic separation device to ensure the safe operation of the chicken feed grinder.
• Batching and mixing section: This section uses 30 batching bins. Due to the large number of bins, three batching scales are designed to batch batches at the same time. The batching program independently developed by our company is controlled by the batching program to achieve accurate fast and slow feeding. The batching speed is fast and the precision is high.
• Granulation section: This section adopts three single-layer conditioners + chicken feed pelletizers, and six granulation bins, which are convenient for changing varieties. After granulation, it enters the feed pellet cooler in sequence, and the elevator enters the rotary sieve for screening, and then it is sprayed with enzymes, and then enters the finished product warehouse, and the rest returns to granulation or bag receiving.
• Packing section: This section is designed with 6 warehouses for automatic packaging finished products and 12 warehouses for releasing finished products in bulk. 5 warehouses in the warehouses for automatic packaging finished products are dedicated to storing finished granules, and there is also one for powder and granules that can be stored.
  
  Powder finished products The unique anti-classification device is designed in the warehouse. The granular or powder materials are finally automatically weighed and packaged by the packaging scale, and the bulk truck at the bottom of the bulk warehouse can be directly loaded and transported away.
• Auxiliary section: dust removal system to improve the working environment of workers; grease adding system, which is added at the common mixer to improve the palatability of feed.

45T/H Chicken Feed Factory Equipment Configuration:

• Cleaning equipment: granular material sieve SCY100, design output 30-50T/H; powder sieve SQLZ60×50×100, powder sieve SQLZ90×80×110, design output 30-50T/H;
• Crushing equipment: chicken feed pulverizer SFSP668×1000, 160KW, designed to produce 16-20T/H (¢3.0mm sieve hole).
• Weighing equipment: batching scale PCS40/PCS20/PCS10, batching accuracy: dynamic ≤ 3‰, static ≤ 1‰.
• Mixing equipment: chicken feed mixer SHSJ8, (55KW, 4000kg/batch), designed to produce 40-50T/H. Mixing uniformity CV≤5%.
• Granulation equipment (3 sets): SZLH508 chicken feed pelleting machine(160KW), designed to produce 13-16T/H.
• Cooling equipment: SKLN8, designed to produce 15-20T/H per hour, post-grease spraying machine: SYPH450 (4kw), designed to spray 0-1000L/ton.
• Packing equipment (2 sets): Double-bucket belt scale (can be used for both powder and granular materials), packing range 20-50kg/bag, 10-12 bags/minute.

According to the needs of different customers, the solution can optimize the configuration:

• This 45t/h chicken feed factory scheme adopts the single-point dust removal mode, that is, each rotary distributor (powder material) and granular material cleaning screen is equipped with a pulse dust collector, and the dust removal effect is good. Single-point dust removal is our humanized design to provide a better working environment, but the cost increases, and customers can consider whether to use this configuration according to actual needs;
• The number of silos can also be adjusted according to the customer's formula, the characteristics of raw materials and other factors to achieve the highest utilization rate and effectively control the production cost;
• In this plan, the chicken feed pellet making machine adopts a single-layer conditioner to meet the needs of general customers. At the same time, the space for the quality preserver is reserved. The customer can choose to use the quality preserver to further improve the maturity of the material and improve the quality of the finished feed product;
• A pellet crumbler is optional after the feed cooler, especially when producing poultry feed, the pellet crumbler can break the finished large pellets into small pellets, improve production efficiency and reduce production costs;
• The distribution of finished products can be selected according to the actual needs of the bulk warehouse.

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