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Animal Feed Pellet Machine

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Animal Feed Pellet Machine
APPLICATION: Animal Feed Industry
CAPACITY: 1-42 T/H
MAIN POWER: 22-315 KW
MODEL: SZLH
WhatsApp: +86 138 3838 9622

Animal feed pellet machine is a mechanical equipment that processes bulk feed raw materials into pellet feed, using raw materials like corn, soybean meal, straw, grass, rice husk, alfalfa, wheat stalk, ect. It is widely used in poultry feed mills, livestock feed mills, aquatic feed mills and breeding industries to provide nutritious feed for various animals and promote their growth and development. The working principle of the animal feed pellet machine is to crush, mix and granulate the raw materials to finally form pellet feed. This kind of granular feed is not only convenient for storage and transportation, but also can effectively prevent the loss and oxidation of feed nutrients.

24 hours to reply to technical inquiries

Types of animal feed pellet machines

There are many types of feed pellet machines, suitable for different sizes and types of feed mills. According to different applicable scenarios, animal feed pellet mills are mainly divided into the following:

  • Types of animal feed pellet machines

    Poultry feed pellet machine

    suitable for processing poultry feed pellets such as chickens, ducks, geese, etc. The pellet diameter is generally 1-4mm.

  • Chicken feed making machine

    Chicken feed making machine

    It is mainly suitable for processing pellet feed for broiler and hen. The size of the pellets is generally 1-4mm.

  • Types of animal feed pellet machines

    Cattle feed pellet making machine

    Mainly suitable for processing ruminant cattle pellet feed (can contain grass or straw), pellet diameter is 4-8mm.

  • Types of animal feed pellet machines

    Pig feed pellet machine

    Mainly suitable for processing various pig feed pellets such as piglets, sows, fattening pigs, etc. The pellet diameter is 2-10mm.

  • Types of animal feed pellet machines

    Fish feed pellet making machine

    Mainly suitable for processing sinking fish pellet feed, using a double-layer or three-layer conditioner, with a pellet diameter of 0.5-4mm.

  • Types of animal feed pellet machines

    Shrimp feed pellet machine

    Mainly used to process special feed pellets such as shrimp and crab. It adopts a three-layer conditioner and the pellet diameter is 0.5-3mm.

  • Types of animal feed pellet machines

    Goat feed pellet making machine

    suitable for processing grass pellets, alfalfa pellets, timothy pellets and other horse feeds, with pellets size of 5-10 mm.

  • Types of animal feed pellet machines

    Rabbit pellet making machine

    suitable for processing rabbit pellet feed with different growth cycles, with a pellet diameter of 2-8mm.

  • According to the type of conditioner, it can be divided into single-layer conditioner granulator, double-layer conditioner granulator, and three-layer conditioner granulator, which are suitable for different livestock and poultry and aquatic hard pellet feeds. processing.
  • According to the model, it can be divided into SZLH250, SZLH320, SZLH350, SZLH420, SZLH508, SZLH558, SZLH678, SZLH768, SZLH858.
  • According to the output scale, it can be divided into small, medium and large feed pellet machines./li>

In addition to the above, we can also provide camel feed pellet machine, deer feed pellet machine, livestock feed pellet machine, pigeon feed pellet machine, bird feed pellet machine and other equipment.

When choosing animal feed pellet machine, factors such as output requirements, raw material types, and power consumption need to be considered. At the same time, regular brands and reputable manufacturers should be selected to ensure the quality of the machine and the reliability of after-sales service.

Applications Of Animal Feed Pellet Machine

Animal feed pellet mill machines are widely used in the feed industry and are suitable for feed mills and farms of various sizes to process various feed raw materials into pellets. This processing method can increase the nutritional content of the feed, improve the taste and digestibility of the feed, and also facilitate storage and transportation.

The pellet feed is usually a compound feed, which is based on the requirements of various varieties, growth age, production performance and other aspects, and in accordance with nutritional standards and feed formulas. Various feed ingredients are ground into powder, mixed thoroughly, and then compressed into pelleted feed by animal feed pellet making machine.

Advantages of pellets made by animal feed pellet machine:

  • Increase pellet density, reduce transportation costs, and facilitate bulk transportation;
  • Increase animal feed intake and reduce feeding waste;
  • Improve the conversion rate of feed digestion;
  • Preventing animals from picky eating can ensure a good nutritional formula;
  • Sterilization, such as eliminating Salmonella in feed;
  • Prevent feed segregation and prevent classification during transportation;
  • Animals are easy to accept when changing the formula.
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Technical Features Of Animal Feed Pellet Machine

The quality of feed products determines the level of breeding, and feed processing methods are one of the necessary prerequisites to ensure the quality of feed products. Animal feed pellet mill is an important equipment in feed processing.

With the development and progress of the feed and breeding industries, feed processors have higher and higher requirements for feed pelleting. As a result, new high-capacity animal feed pellet presss suitable for the production of high-quality pellet feeds in animal feed factories of all sizes have emerged.
Technical Features Of Animal Feed Pellet Machine

  • High-precision gear transmission, its output is about 15-20% higher than that of the belt transmission type.
  • The large gears and pinion shafts adopt hard tooth surface and gear grinding technology, with high precision and a service life of up to 15 years.
  • The feeder adopts an "O-shaped" cylinder, which not only improves the uniformity of feeding, but also effectively prevents steam from escaping upward.
  • The conditioner is increased by 15% based on the CPM model to improve the maturation degree of the material.
  • The head of the quenching and tempering blade is welded with a throwing scraper, which accelerates the fusion of materials and steam and improves the degree of maturation.
  • High-precision direct-coupled gear transmission has strong overload resistance and can be restored without shutting down if the machine is blocked.
  • The rear end of the spindle is improved to a bearing support to ensure that the empty shaft and spindle axes are parallel and the spindle does not shake, thus increasing productivity.
  • The casing material of the granulator is made of highly wear-resistant internal combustion engine cylinder liner material, which can maintain good accuracy after long-term use. The service life is 20 years.
  • The large-capacity granulator is equipped with an external thin oil lubrication device (with cooling, filtration and oil cutoff alarm functions), which can forcefully lubricate the main shaft, gear shaft and empty shaft rear bearing, reduce the temperature of the entire box, and improve the use of oil seals and O-rings.
  • The improvement of the overall ring die pelletizing technology makes the daily maintenance cost of RICHI animal feed pellet mill much lower than that of belt pellet machine.
Technical Features Of Animal Feed Pellet Machine
Technical Features Of Animal Feed Pellet Machine
Technical Features Of Animal Feed Pellet Machine
Technical Features Of Animal Feed Pellet Machine
Technical Features Of Animal Feed Pellet Machine
Technical Features Of Animal Feed Pellet Machine
Technical Features Of Animal Feed Pellet Machine
Technical Features Of Animal Feed Pellet Machine
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working principle Of Animal Feed Pellet Machine

working principle Of Animal Feed Pellet Machine

Pressing powdered materials into pellet feed is based on the existence of voids in the powdered materials. The powdery material is a loose body of dispersed powder particles with a certain fluidity.

Under the action of squeezing force, the powder particles with a certain temperature and humidity are close to each other and rearranged, the air contained in the powder particles is gradually discharged, the gap between each other is reduced, the bonding force increases, and the powder itself has potential natural binding substances produce binding effect, and finally the powder is pressed into pellet feed with a certain density and strength.

During the animal feed pellet machine pelleting process, the protein and sugar in the feed become pellets when heated, and the starch is partially gelatinized. The animal feed pellet machine adopts compression pelleting which uses roller and dies to compress the powder into pellet shape.

Parameter And Model Of Animal Feed Pellet Machine

model SZLH250 SZLH320 SZLH350 SZLH420 SZLH508 SZLH558 SZLH678 SZLH768 SLZH858
Output (t/h) 1~2 3~4 5~7 8~12 10~18 15~25 20~30 25~40 28~45
Main motor power (kw) 22 37 55 110 160 180/200 220/250 250/280 315/355
Main motor series 4P
Feeder power (kw) 1.1 1.5 1.5 1.5 2.2 2.2 2.2 2.2 2.2
Conditioner power (kw) 1.5 2.2 3 7.5 11 11 11 11 15
Ring die diameter (mm) 250 320 350 420 508 558 673 762 858
Finished pellet diameter (mm) 2~12
Equipment Configuration Ring die material: stainless steel
Door cover of granulation room: 6mm /SUS304
Feed chute: 3mm /SUS304
Gear box: HT250
Gear: 42CrMo
Gear shaft: 20CrMnTi
Spindle: 42CrMo
Empty shaft: 42CrMo
Bearing: Import
Oil seal: Germany/Taiwan
Overload mechanical protection: safety pin
Serpentine spring coupling drive
Using Siemens Motor

Animal Feed Pellet Machine Price

Feed Pellet Making Machine Price: FOB 7,000-100,000 USD

What's animal feed pellet machine price? Because different customers have different requirements for pellets, there will be many differences in the details of our feed pellet machine design. Therefore, the actual animal feed pelleting machine price for different projects are different.

Even if the customer wants to produce the same type of pellets, if the customer';s feed formula, raw materials, and production technology are different, the animal feed pelletizer machine ring die, conditioner, etc. will be different.
Animal Feed Pellet Machine Price

The main factors that affect the price of feed pellet mill are the following 4 factors:

01

The problem of scale effect

The cost of parts and components is an important component of the production cost of animal feed pellet mills, which mainly includes raw material procurement fees and raw material processing fees.

Companies with large-scale production usually have strong bargaining power in cooperation with upstream suppliers and can significantly reduce raw material procurement fees and raw material processing fees, thus improving the cost advantage of their products.

In addition, the operating activities of companies with large-scale production are relatively stable, which can ensure continuous research and development and technological innovation, and continue to maintain the technical advantages of animal pellet making machines.

02

Brand issues

Brand is a comprehensive reflection of the company's sales, product quality, maintenance technology, management services and market network and other factors.

Operation and use require continuous technical training, and animal feed pellet machines of different brands have certain differences in operation, maintenance, etc., which makes the replacement of animal feed pellet mill brands have a certain replacement cost, and customers are sticky to the brand. If it is high, old customers will not easily purchase products from newly entered companies.

03

Technical issues

The animal feed pellet mill industry is a multi-disciplinary industry integrating mechanical design and processing, and feed technology research, with obvious technical problems.

Especially in recent years, the industry has continuously absorbed new achievements in science and technology, the technological level has developed rapidly, and the technology-intensive characteristics have become more significant. At present, many key technologies in the industry have been mastered by major domestic and foreign companies, and many of them have established technical issues in the form of patents.

04

Talent issues

Only after long-term training can the company have a group of skilled production personnel and qualified technical personnel.

High-end industrial talents with high technical R&D capabilities and process technology levels as well as skilled maintenance personnel are the key to effective product quality control and effective after-sales service implementation. There is a certain talent problem in the industry.

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How to choose Animal Feed Pellet Machine

When choosing an animal feed pellet machine, there are several factors to consider to ensure you choose the right equipment for your needs. Here are some suggestions:

  1. Production needs: First of all, you must clarify your production needs, including expected output, particle size and shape, etc. This will help determine the model and specifications of feed pellet machine required.
  2. Type of raw materials: Different raw materials have different requirements for the animal feed pellet mill. For example, coarse fiber materials such as corn stalks, rice husks, etc. may require a pellet machine with stronger pressing capabilities. Therefore, the type and characteristics of the raw materials should be considered when choosing.
  3. Equipment quality: The quality of animal pellet mill equipment is directly related to its service life and performance stability. Therefore, it is necessary to choose a feed pellet machine with reliable quality and stable performance. You can assess the quality of a device by looking at aspects such as its manufacturing process, materials used, and user reviews.
  4. Energy consumption and efficiency: The energy consumption and efficiency of the animal feed pellet press are also important factors to consider when choosing. It is necessary to choose equipment with low energy consumption and high efficiency to reduce production costs and improve economic benefits.
  5. Brand and service: If you choose a well-known brand of animal feed granulator, you can usually get better after-sales service and technical support. At the same time, the quality and performance of branded equipment are also more guaranteed.
  6. Price factor: Finally, price is also a factor that needs to be considered when choosing an animal feed pellet making machine. You should choose the right equipment according to your budget range, and you should also be careful not to sacrifice the quality and performance of the equipment in the pursuit of low price.

To sum up, when choosing an animal feed pellet machine, you need to comprehensively consider factors such as production needs, raw material type, equipment quality, energy consumption and efficiency, brand and service, and price to ensure that you choose the equipment that best suits your needs.

Animal Feed Pellet Machine Projects

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How to make animal feed pellets?

The production process of a feed pellet production line generally includes the following processes: raw material reception and storage, cleaning (removal of impurities), crushing, batching, mixing, granulation, cooling, granulation, grading, finished product packaging, storage and distribution.
How to make animal feed pellets?

01

Raw material cleaning

Bulk raw materials corn and soybean meal are received; the cleaning process is to enter all operating units of the silo that have passed the inspection by the raw material inspector. In this process, impurities in the raw materials are first removed using impurity removal equipment, and then transported to the silo as planned through receiving equipment and demagnetization equipment.

Production line equipment in this section includes receiving devices (such as discharge pits, platforms, etc.), conveying equipment, primary cleaning screens, and magnetic separation devices (such as permanent magnet drums, permanent magnet drums, etc.). For the receipt of bagged raw materials, it means that the loading and unloading personnel unload the raw materials that have passed the inspection by the raw material inspector and store them neatly in the warehouse.

02

Ingredients process

The batching process is to weigh the raw materials in the batching bin from the feeder under each batching bin to the batching according to the formula requirements. After each raw material is weighed by the batching scale, the raw materials are transported to the powder storage bin.

The ingredients are weighed out from the silo. These weighed raw materials enter the powder silo. A small amount of materials and premixes are added and directly weighed manually and then put into the silo for mixing. The quality of the batching process directly affects the accuracy of product batching.

03

Crushing process

The crushing process means that the raw materials to be crushed in the silo are sent to the crusher to be crushed into powder, and then sent to the silo to be mixed by the conveyor before use. The purpose of this process is to control the particle size of the material.

The design efficiency of the animal feed crusher in this process determines the production capacity of the process equipment, and it is also the process with the largest energy consumption in the production of powdered materials. Monitor and confirm hammers, screens, current, noise and crushing paths at any time.

04

Mixing process

During the mixing process, various crushed raw materials are discharged from the mixing chamber into the mixer, and oil is added to the feed in the mixer through the liquid addition system as needed to mix the components evenly and achieve the required mixing effect.

The material discharged from the mixer is the finished product, which is directly sent to the packaging process of the finished product for packaging and shipment. When producing pellet feed, the mixed powder is sent to the silo for granulation. In order to ensure the efficiency of the mixer, maintenance personnel must regularly inspect and repair the equipment and regularly test the efficiency of the animal feed mixer.

05

Pelleting process

After the mixed materials are magnetically separated and conditioned from the granulation bin, they are sent to the compression chamber of the animal feed pellet machine, compressed into pellet feed, cooled by the cooling tower, and screened by screening equipment to obtain standard granules.

Magnetic separation equipment must be cleaned regularly to prevent iron impurities from causing damage to the animal feed pellet machine. When conditioning, the amount of steam should be adjusted according to the requirements of the pellet variety, and the ring die (pore diameter, compression ratio, material, etc.) should be selected according to the pellet process quality requirements.

During cooling, the cooling tower should be adjusted according to the variety, indoor temperature and humidity, season and other factors to achieve qualified results. Particle temperature and humidity. Adjust the cooling tower according to factors such as variety, indoor temperature and humidity, season, etc. to achieve qualified pellet temperature and humidity.

06

Finished product packaging process

The animal pellet feed is weighed from the finished product warehouse through a packaging scale, put into packaging bags, and then the label is inserted and sealed by the packer, and then transported to the warehouse by a transport truck for stacking.


How to make animal feed pellets

 

The animal feed pellet production process is carried out in accordance with certain design specifications according to the animal feed production scale, raw material varieties, and product types. Compared with the powder feed production process, the pellet feed processing technology is based on the raw material receiving and pretreatment, grinding, batching, mixing and other processes, adding a pelleting system.

 

Equipment needed in a Complete animal feed pellet machine system

Animal feed pellet production equipment is the important equipment in the breeding industry and is used to process raw materials into pellet feed. In order to ensure production efficiency and product quality, the animal feed pellet production line needs to be equipped with a series of equipment.

General feed mill pelleting system includes powder conditioner, animal feed pellet milling machine, pellet cooler, animal feed hammer mill, grading screen and packaging machine, etc. The production process of aquatic pellet feed often also includes an extruded part, and the corresponding feed equipment includes powder conditioner, extruder, maturer, dryer, cooler, etc.

The equipment required for the animal feed pellet production line and its functions will be introduced in detail below:

animal Feed hammer mill

animal Feed hammer mill

Capacity:
3-25T/H
Main Power:
30-160KW
animal feed mixing machine

animal feed mixing machine

Capacity:
250-2000KG
Main Power:
4-55KW
animal feed pellet crumbler

pellet feed crumbler

Capacity:
3-8T/H
Roller:
2
animal Feed Making Machine

animal feed pellet machine

Capacity:
1-42T/H
Main Power:
22-315KW
animal Feed Extruder machine

animal Feed Extruder machine

Capacity:
1-12T/H
Main Power:
0.75-355KW
animal feed Pellet Cooler

Counterflow Pellet Cooler

Capacity:
3-25T/H
Main Power:
30-160KW
animal pellet screening machine 

Vibrating Screen Classifier

Capacity:
3-20T/H
Main Power:
1.5-5.5KW
animal feed Packaging Machine

animal feed Packaging Machine

Speed:
6-12 Bags/Min
Main Power:
1.1-5 KW

01

Raw material storage and transportation equipment

The first stage of the animal feed pellet production line is raw material storage and transportation. The main equipment at this stage includes:

  • Raw material warehouse: used to store various raw materials, such as corn, soybean meal, wheat bran, etc.
  • Conveyor: To transport the raw materials from the raw material bin to the mixer, a scraper conveyor or a screw conveyor is usually used.

The role of these equipment is to ensure a stable supply of raw materials and maintain the continuity of the animal feed pellet machine system.

02

Mixing equipment

Mixing equipment is the core part of the animal feed pellet production line. Its main equipment includes:

  • Mixer: used to mix various raw materials evenly, usually a horizontal or vertical mixer.
  • Liquid addition system: used to add liquid additives, such as vitamins, minerals, etc., into the mixture in proportion.
  • Ingredients scale: used to weigh various raw materials to ensure the accuracy of ingredients.

The role of the mixing equipment is to ensure that the feed formula is accurate and the raw materials are mixed evenly to improve production efficiency and product quality.

03

Granulation equipment

Animal feed pelletizing equipment is equipment that compresses mixed animal feed raw materials into pellets. Its main equipment includes:

  • Animal Feed Pellet Machine: used to compress the mixed feed into pellets, usually a ring-die animal feed pellet mill is used.
  • Cooler: used to reduce the high temperature generated during the pelleting process to ensure the quality of the pellet feed.
  • Crumbler: used to break large pellets of animal feed into small pellets to meet different breeding needs.

The function of the animal feed pelleting machines are to make the mixed feed into granules that meet the requirements to improve the digestion and absorption rate and use effect of animal feed.

04

Finished product storage and transportation equipment

Finished product storage and conveying equipment is the final stage of the animal feed pellet production line. Its main equipment includes:

  • Finished product warehouse: used to store prepared animal feed pellets to facilitate subsequent transportation and distribution.
  • Conveyor: Conveys the prepared pellet feed to the finished product warehouse or transport vehicle.
  • Packaging machine: used to pack pellet feed into bags or boxes for easy sales and transportation.

The role of finished product storage and conveying equipment is to ensure that the finished pellet feed is properly stored and transported to meet market demand.

To sum up, the animal feed pellet production line needs to be equipped with a series of equipment, including raw material storage and conveying equipment, mixing equipment, pelleting equipment and finished product storage and conveying equipment. The configuration and optimization of these equipment is one of the key factors to ensure production efficiency and product quality.

At the same time, in order to meet the changing market demand and the development needs of the breeding industry, animal feed pellet production lines also need to continuously carry out technological upgrades and innovations to improve production efficiency and reduce costs, so as to provide better support and guarantee for the development of the breeding industry.

How to choose animal feed pellet machine brand?

With the continuous development of the breeding industry, animal feed pellet machines, as an efficient and environmentally friendly feed processing equipment, are increasingly favored by farmers.

However, among the many brands of feed pellet machines on the market, how to choose a brand that suits you has become a difficult problem. This article will provide a detailed analysis of how to choose a feed pellet machine brand from the following aspects.
How to choose animal feed pellet machine brand?

01

Understand the brand background

Before choosing animal feed pellet machine brand, you must first understand the background of each brand. You can learn about the establishment time, registered capital, production scale, sales performance and other information of each brand by consulting relevant information, consulting industry experts or visiting exhibitions. Generally speaking, big brands with strength and technology accumulation are more guaranteed in terms of product quality and after-sales service.

02

Inspect product quality

Product quality is one of the important indicators for choosing a feed pellet machine brand. When purchasing, you can examine product quality from the following aspects:

  • Appearance quality: Observe whether the appearance of the feed pellet machine is flat and smooth, without obvious flaws, and whether the welds are firm.
  • Performance parameters: Understand the various performance parameters of the feed pellet machine, such as production capacity, pellet density, pressing chamber temperature, etc. These parameters will directly affect the quality and output of feed pellets.
  • Material: Selecting high-quality materials is the prerequisite for ensuring the quality of the feed pellet machine. Understand the manufacturing materials and processes of the feed pellet machine, such as the quality and selection of stainless steel, cast iron and other materials.
  • Quality of wearing parts: The quality of some wearing parts of the feed pellet machine, such as pressure wheels, grinding discs, etc., will also affect the service life and performance of the machine, so you need to pay attention to it when purchasing.

03

Consider after-sales service

Good after-sales service is essential for the long-term use and maintenance of the animal feed pellet making machine. When choosing a brand of feed pellet machine, you should understand its after-sales service content, including warranty period, maintenance scope, parts supply, technical support, etc. Choosing a brand with complete after-sales service can avoid production losses caused by equipment failure or maintenance problems.

04

Compare prices

After meeting the above requirements, price comparisons can be made between animal feed pellets machines of different brands and models. Generally speaking, the product quality and service of big brands are more guaranteed, so the prices are relatively higher; while the prices of some small brands or unbranded products may be lower, but the quality and after-sales service may not be guaranteed. Make your choice based on your budget and needs, weighing the pros and cons.

05

Actual trial and on-site inspection

If you have the conditions, you can go to the animal feed pelletizer machine manufacturer for on-site inspection to understand the production technology and process. In addition, you can also actually try out different brands and models of feed pellet machines to experience their performance in operation, performance and noise, so as to make a better choice.

To sum up, choosing animal feed pellet machine brand requires a comprehensive evaluation from multiple aspects. When purchasing, farmers must consider their own actual conditions and pay attention to product quality, after-sales service and price.

Through careful comparison and screening, choose a high-quality feed pellet mill machine brand that suits you to provide strong support for the development of the breeding industry.

faqs Of Animal Feed Pellet Machine

Why animal feed pellet machine is so important to pellet quality?

Why animal feed pellet machine is so important to pellet quality? There are many factors that affect the quality of pellets, the most important ones are formula, powder size, conditioning, roller and die properties and cooling. Among them, the influence of conditioning on the quality of pellets accounts for about 20%, and the influence of the working characteristics of the press die on the quality of pellets accounts for about 15%.

These two elements are directly determined by the animal feed pellet mill. Even if the formula has the greatest impact on pellet quality, accounting for about 40%, as a feed processing equipment, the feed pelletizer is undoubtedly the most critical. Then, how does the animal feed pellet machine affect the pellets quality? We will explain in detail below:
animal feed pellet machine

01

Conditioning of animal feed pellets

Conditioning is a process in which the powder is fully contacted and stirred with a small amount of steam in the conditioner of the granulator. The role of conditioning is:

  • Increase moisture (can lubricate the die hole and reduce friction);
  • Increase the temperature of the material;
  • Soften the material to facilitate granulation.

The conditioning treatment is conducive to the gelatinization of starch, the digestion and absorption rate of feed, the improvement of pellet quality, the increase of output, the reduction of energy consumption, the reduction of the wear of the die and the roller, and the improvement of their service life.

02

The roller and ring die properties of the animal feed pellet machine

The influence of the working characteristics of the die on the quality of the pellets accounts for about 15%. Among them, the length to diameter ratio of the die hole is the main factor, and other factors such as the linear speed of the die, the gap between the die rolls, and the size of the output also have a certain influence. When the length to diameter ratio is large, the material stays in the die hole for a long time, and the pressure is also large, so the hardness of the pellets is low.

Different types of pellet feed have different requirements for the length to diameter ratio. For example, the length to diameter ratio of livestock and poultry feed is generally 8-10, aquatic feed is 14-16, and shrimp feed is 20 or more. The linear speed of the die has been determined during the design of the animal feed pellet granulator and generally cannot be changed at will.

The gap between the pressure die and the pressure roller should be adjusted properly, generally between 0.1-0.2mm. If the gap is too small, there will be friction between the pressure die and the pressure roller, which will accelerate the wear of the pressure die and the pressure roller. However, if the gap is too large, the output will be reduced, and even the particles will not be able to be pressed.

The output size will affect the residence time of the material in the die hole, and the pellet quality will be better when the output is low. So sometimes in order to ensure quality, don't pursue output too much.

03

Formulation

The animal feed formula has the greatest impact on the pellet quality, accounting for about 40%. This is due to the comprehensive physical properties of various feed making raw materials. Some raw materials are easy to make granules, but some are difficult to make granules (mineral salt, sand, etc.). Therefore, everyone must have a clear understanding of the influence of the formula on the quality of the pellets.

Here is a practical example. The pellet quality of a certain feed factory's pellet feed has been poor. The formula technicians believe that their formula nutrition is appropriate, and the poor pellet quality has nothing to do with them.

The technicians in the workshop took some measures, and the quality of the pellets was not ideal. After explaining the truth to them, the formulation technicians made corresponding changes to the formula, and the quality of the pellets was immediately improved.

04

Powder particle size

The influence of powder particle size on animal feed pellet quality is about 20%. If the particle size is too coarse, the quality of the pellets will not be good.

The inclusion of particles in the powder will also affect the quality of the pellets. According to experience, the powder content distribution of general livestock and poultry pellet feed as follows:

  • Above 3mm-----------No more than 1%
  • More than 2 mm----------no more than 5%
  • More than 1 mm----------about 20%
  • More than 0.5 mm----------about 30%
  • Above 0.25 mm----------about 24%
  • Above 0.25 mm----------Not less than 20%

The fine material with a small particle size can fill the gaps between the pellets with a larger particle size to improve the quality of the pellets. However, if the pellet diameter required to be produced is smaller, the particle size of the powder is required to be finer.

05

RICHI Feed Mill Definition

The effect of cooling on pellet quality is about 5%. The quality of the cooling effect will have an impact on whether the pellets meet the cooling requirements (reduction and precipitation), and whether there are cracks on the surface.

How to improve the quality and reduce powder of animal feed pellets?

  1. Emphasize quality;
  2. Improve the fineness of powder;
  3. Reduce output;
  4. Sharpen the cutter and adjust the position of the cutter;
  5. Add binder;
  6. Adjust the formula;
  7. Increase the aspect ratio of the die.

How to reduce energy consumption and cost of animal feed pellet machine?

  1. The power consumption of the animal feed pellet machine accounts for about 30% of the total power consumption of the feed factory. The three key operating parameters of the animal feed pellet machine are effectively controlled to reduce the power consumption in the production process and save power costs.
  2. Effectively control the amount of steam (in theory, the amount of steam used should be less than 5% of the total granulation) and steam quality (ensure granulation efficiency and pellet quality, reduce raw material loss), ensure the continuous production of the animal feed pellet making machine, and finally avoid wasting steam costs.
  3. Ensure the quality (warranty, service life, wear resistance, etc.) of the animal feed pellet mill ring die and other accessories to reduce the cost of use. Note that even if they are all stainless steel ring dies, the quality varies from manufacturer to manufacturer and requires careful evaluation.
  4. Reasonably control maintenance costs. The failure of the animal feed pellet maker should be mainly to prevent, supplemented by repair. Through the perfect routine maintenance process, the failure rate can be greatly reduced and the normal production can be ensured.
  5. Speed ​​up the upgrading of animal feed pelleting equipment. We should actively adopt animal feed pellet mills that can save energy, reduce consumption, and have low operating costs, especially for those feed production lines and equipment that have been in operation for many years, with high energy consumption, low productivity, and poor safety performance. We should increase the intensity of technical transformation and reduce the overall cost of production.
  6. Pay attention to cultivating the ability of operators of animal feed pellet manufacturing machine. The quality of the staff in the feed production factory determines the cost and quality of the feed production process in the animal feed factory. Among them, the level of personnel operating level of the animal feed pellet machine directly affects the efficiency of the feed pelletizing mill and the cost of feed processing.

What are the commonly used feed ingredients for animals?

The raw materials required for animal feed production mainly include cereals, proteins, fats, minerals, etc.
raw materials

  1. Cereals:
    The most commonly used in feed are various cereals, such as corn, wheat, barley, etc. Although cereals do not contain rich nutrients, they have excellent energy and carbohydrate content and are an important source of energy for animal growth and development.
  2. Protein:
    Protein is the basis of tissues and organs in animals, and it is also the raw material for various metabolisms of animals. Commonly used proteins in feed include fish meal, meat and bone meal, beans, etc. Among them, legume protein has high nutritional value and is crucial for the growth and development of infants and young children.
  3. Fats:
    The fats in feed are mainly various oils, such as soybean oil, cottonseed oil, fish oil, etc. Although fat is not an essential element for animal growth and development, sufficient fat can provide animals with abundant energy and help animals absorb fat-soluble vitamins and other nutrients.
  4. Minerals:
    Minerals needed for animal growth and development include iron, calcium, zinc, selenium, etc. These minerals are often added to feed to ensure the healthy development of the animal's body. In addition, animals also need a certain amount of salt. Adding an appropriate amount of salt to the feed can help animals maintain the electrolyte balance in their bodies.
  5. Others:
    In addition to the above four categories, other raw materials can also be added to the feed, such as various vitamins, amino acids, etc., to further enhance the nutritional value of the feed.

The raw materials required for feed production mainly include cereals, proteins, fats, minerals, etc. These raw materials contain most of the nutrients needed for animal growth and development.

Therefore, selecting appropriate feed ingredients can ensure the healthy development of animals and improve breeding efficiency.

How important is the animal feed pellet machine in livestock and poultry breeding?

The animal feed pellet machine plays a vital role in livestock and poultry breeding, and its impact on feed processing and feed quality cannot be ignored. The following is a discussion on some aspects of the importance of feed pellet machines in livestock and poultry breeding:
pellets feed

  1. Improve feed utilization:
    The feed pellet machine can process raw feed into particles of certain specifications and shapes, which helps to improve the feed utilization rate of livestock and poultry. Pelleted feed is easy to digest and absorb, and livestock and poultry can more effectively utilize the nutrients in the feed, reduce waste, and improve feed conversion rate.
  2. Improve the taste of feed:
    Compared with roughage, pellet feed is more easily accepted by livestock and poultry, has a better taste, and can increase the appetite of livestock and poultry. Appropriate particle size and shape can improve the palatability of feed and promote the appetite and feed intake of livestock and poultry.
  3. Reduce feed dust and noise:
    The feed pellet machine can minimize the dust and noise generated during the feed crushing and shaping process. Dust and noise are factors that have adverse effects on the health of livestock and poultry and the production environment. These problems can be reduced through granulation treatment.
  4. Improve feed quality and stability:
    The feed pellet machine can mix and compress the feed evenly, so that the various ingredients in the feed can be better combined. The quality of pellet feed is more stable and is not easily affected by factors such as moisture, insect damage, and oxidation, which is beneficial to maintaining the nutritional value and freshness of the feed.
  5. Reduce feed waste and environmental pollution:
    The shape and size of pellet feed can better control the delivery and consumption of feed and reduce feed waste. In addition, pellet feed is not easily soaked by rain and blown away by wind, reducing feed pollution in the environment.
  6. Convenient storage and transportation:
    Pellets are easier to store and transport than powdered feeds. Pellet feed can be stored by stacking, bagging, etc., and is not susceptible to moisture, mildew, and insect infestation. During transportation, pellet feed is also more stable, reducing feed loss and breakage.

To sum up, the animal feed pellet manufacturing machine is of great significance in livestock and poultry breeding. It can improve feed utilization, improve feed taste, reduce dust and noise, improve feed quality and stability, reduce feed waste and environmental pollution, and facilitate storage and transportation.

Therefore, the reasonable selection and use of animal feed pellet machines in livestock and poultry breeding is of great significance to improving production efficiency and economic benefits.

Why Choose Richi

why choose richi
why choose richi

Introduction of RICHI
Strength certification

Richi Machinery is a professional manufacturing enterprise integrating scientific research and development, manufacturing, sales and service. We have developed and manufactured multifunctional pelletizers, grinders, mixers, dryers and more than ten categories and more than 30 models of complete machine products are widely used in feed, biomass, organic fertilizer, pet supplies, solid waste recycling, chemical industry, road construction and other fields.

All RICHI products have passed ISO9001:2008 international quality system certification, EU CE certification and Customs Union CU-TR certification, successfully serving more than 2,000 customers in more than 100 countries and regions around the world.

Customized Design And Business Plan

In RICHI, every equipment and every pellet production line business plant can be customized. We will formulate multiple sets of pellet production process plans for comparative analysis according to the actual needs of customers, select a reasonable plan, and realize private customization.

Our services run through all aspects of on-site terrain and environment survey, production line process design, raw material testing, cost requirement analysis, project investment budget, equipment installation and commissioning.

Customized Design And Business Plan
Customized Design And Business Plan
Customized Design And Business Plan
Customized Design And Business Plan

Quality Control
Richi Machinery

We adhere to the ISO9001 quality management system, and strictly implement international standards for product design and manufacturing processes. In terms of management systems, there are product quality accountability systems, product quality accountability systems, and safety production management systems; in terms of management tools, QC quality control management, SPC statistical process control, sampling inspection and measurement system analysis are used for quality control, to achieve effective control of the entire process of equipment production, and never let go of any quality hidden dangers that may affect customer operations.

Quality Control

Delivery And Installation

RICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in the link of equipment preparation and delivery, we follow the standardized process: preparation order check-equipment factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure the safe and non-destructive delivery of equipment.

According to customer needs, RICHI installation engineers will guide the construction of site infrastructure, equipment installation and commissioning and trial operation of the entire production line throughout the process. When the relevant project indicators reach the design standards, the client will carry out the project acceptance.

Delivery And Installation
Delivery And Installation
Delivery And Installation
Delivery And Installation
Delivery And Installation
Delivery And Installation
Delivery And Installation
Delivery And Installation
After-sales And Training

After-sales And Training
Richi Machinery

We have built a team of nearly 100 technical engineers to solve a series of problems in the project from consultation, site survey, sample analysis to plan design, installation and commissioning, and maintenance. We provide comprehensive and systematic training for the technical staff of each customer to better serve the customer's project needs.

After the technicians have finished their studies, RICHI will provide follow-up technical support services, and the training engineers will follow up the project use effects in the later stage to ensure the stable operation of the customer's project.

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