Animal Feed Pellet Mill Equipment

Parameter And Model Of Animal Feed Pellet Mill Equipment

Cost To Set Up Standard/Customized Animal Feed Making Machine

Animal Feed Pellet Making Machine Price: FOB 7000-100000USD

What's animal feed pellet machine price? Because different customers have different requirements for pellets, there will be many differences in the details of our feed pellet machine design. Therefore, the actual feed pellet maker machine price for different projects are different.

Even if the customer wants to produce the same type of pellets, if the customer's feed formula, raw materials, and production technology are different, the animal feed pelletizer machine ring die, conditioner, etc. will be different.

Core component of animal feed pellet mill machine—conditioner

Conditioning is a process of hydrothermal treatment of powdered materials before pelleting of pellets. Research at home and abroad has shown that conditioning is one of the important factors affecting the quality of pellets. Its role in the overall quality of pellets is around 20%. Based on Richi Machinery's expertise in feed pellet mill technology, we can customize the size of the conditioner according to the customer's feed ingredients and process requirements.

In addition, the size of the modulator of our SZLH series standard feed pellet mill equipment is also larger than that of its counterparts, which can make the moisture and heat enter the powdery material faster and more thoroughly, thereby improving the conditioning effect.

The role of feed pelletizer conditioner in pellet feed processing:

• The powdery materials are cured. The ability of most animals to digest starch is very low, but they can digest cooked starch to a greater extent. The feed pellet maker conditioner greatly increases the gelatinization degree of the starch under the action of water and heat, and also promotes the heat denaturation of the protein in the material. The denatured protein is easy to be enzymatically hydrolyzed, thereby improving the digestibility and utilization of pellet feed.
• Sterilize powdered materials. Most pathogenic bacteria, such as E. coli and Salmonella, are not heat resistant. Using a conditioner to condition the material at a certain temperature can kill these bacteria and ensure the sanitary level of the feed. This is through the conditioner. Compared with drug disease prevention, the method of sterilizing materials has the advantages of low cost, no pollution, no drug residues and side effects.
• The animal feed pelletizer conditioning equipment can significantly improve the water resistance of pellet feed. In the conditioning process, through the hydrothermal effect of steam, the viscous components in the material gelatinize starch and denatured protein can fully play the role of the binder. Effectively bond other surrounding components. Under the squeezing action of the compression molding roller, the particles and the particles are more closely combined, so that the pellet feed becomes denser, the appearance is smooth, and it is not easy to be corroded by water during the feeding process. , Increase the stability in the water.
  
  
• The feed pellet making machine conditioning equipment can improve the granulation of the material, increase the output, save the energy consumption of the granulation, and increase the life of the die and the pressure roller of the feed pellet granulator. Through quenching and tempering, the material can be softened and made more plastic. During the extrusion process with the die hole wall, the inner wall of the die and the surface of the press roller, the friction force is reduced, which avoids the transformation of a large amount of mechanical energy into heat energy during the pelletizing process. At the same time, the abrasion of the pressure die and pressure roller is reduced.

Key component of animal feed pellet mill equipment—ring die

Since the ring die is a key component of the animal feed pellet mill, its perforation rate determines the output and production cost of feed processing, so feed manufacturers need to be very cautious when choosing a ring die.

Parameters of animal feed pellet mill machine ring die

The powdered material that has been tempered in the feed pellet mill is extruded through the ring die to make pellet feed. Therefore, the material, compression ratio, aperture and gap of the roller die will affect the animal feed production efficiency and pellet quality.

The material of the ring die needs to have sufficient wear resistance and strength. If the wear resistance is not enough, the feed pellet making machine die hole will be worn, and if the strength is not enough, the material will be plastically deformed at the entrance of the die hole, which will affect the feed mill production cost and feed pellet quality.

On the premise of ensuring the strength of the feed pellet making machine ring die, try to increase the opening rate of the ring die as much as possible. Under the condition of ensuring a reasonable compression ratio, if the wall of the ring die is too thin, the strength of the feed pelletizer ring die will be insufficient, and bursting will occur during production.

Generally, compound feed with high grain content is suitable for use with a compression ratio of 1:8-1:12.5 ring die, and concentrated feed with high protein content is suitable for use with a compression ratio of 1:5-1:11 ring die.

Diameter and model of feed pellet mill ring die

The ring die of the feed pelletizer machine should be selected according to the type, formula and output of the feed to be produced (die hole form, opening rate, etc.). Due to the different forms of feed pellet machine die holes, the types of suitable feeds are also different.

For example, straight holes and step holes are suitable for compound feeds, outer cone holes are suitable for high-fiber feeds such as defatted bran, and inner cone holes are suitable for feeds with a small proportion of grass powder. The following is the aperture model of the ring die of the animal feed pellet mill machine, for your reference only. The actual selection problem needs to be confirmed by our professional engineers.