Email Address enquiry@pellet-richi.com
Phone/Whatsapp 0086-13838389622
Email Address enquiry@pellet-richi.com
Phone/Whatsapp 0086-13838389622
Sawdust pellet press is the key component in a complete sawdust pellet plant. It is mostly used to process wood materials like wood chips, sawdust, tree branches, logs, and so on, so it is a kind of large scale wood pellet maker. Also, it can process other raw materials like palm fiber, sugarcane bagasse, peanut shell, corn stalk, wheat straw and many other agro-wastes.
We have a professional technical team to tailor a personalized sawdust pellet plant system plan for you, and provide one-stop services from early design, manufacturing to later construction, maintenance and other services. Committed to providing global customers with "safe, reliable, energy-saving" stand-alone products, and strive to create high-quality, low-energy, strong and stable quality pellet production projects.
Get Price & SupportHow to make sawdust pellets? By sawdust pellet press machine. So, what is pellet press? The granulator, as the name suggests, is used to compress granules, can also be called granulator machine, pellet mill, pellet swaging press, etc. RICHI's pellet pressing machine can be used to process a variety of granules. There is a saying in RICHI, "As long as you need, all materials can be granulated". Such a statement is of course based on the powerful applicability of our sawdust wood pellet pressing machine.
After RICHI has analyzed the cost and profit of the wood pellet processing industry and the sawdust pellet machine processing plant, it can be understood that the investment in the ring die sawdust pelletizing machine is very promising and there is also a profit margin. If you want to join the wood pellet processing industry, or need to purchase a sawdust pellet making machine, you can contact Richi Machinery.
Biomass wood sawdust pellet mill machine is a kind of pellet equipment commonly used in the biomass energy industry. It is a new type of fuel forming machine that crushes biomass raw materials such as branches and straw into rod-shaped pellets to replace coal. Common raw materials: pine, poplar, fir, branches, bark, wood chips, shavings, etc.
| Model | MZLH320 | MZLH350 | MZLH420 | MZLH520 | MZLH768 | MZLH858 |
|---|---|---|---|---|---|---|
| Power | 37KW | 55KW | 90KW | 132KW | 250KW | 280KW |
| Capacity | 300-400KG/H | 500-700KG/H | 1.0-1.2 T/H | 2.0-2.5 T/H | 2.5-4 T/H | 3-4.5 T/H |
| Final Pellet | 6-12mm | 6-12mm | 6-12mm | 6-12mm | 6-12mm | 6-12mm |
| Weight(KG) | 2500 | 3500 | 4000 | 4500 | 5000 | 5500 |
What's sawdust pelleting press price? How much is a wood pellet press machine? Because different customers have different requirements for pellets, there will be many differences in the details of our pellet press design. Therefore, the actual saw dust pellet mill press machine price for different projects are different. Even if the customer wants to produce the same type of pellets, such as wood pellets, if the customer's raw material moisture, raw material type, plant area, special requirements and technology are different, the pellet press ring die, conditioner, etc. will be different.
| Pellet Press For Sawdust | Price (USD) |
|---|---|
| MZLH320 | 10000-20000 |
| MZLH350 | 20000-30000 |
| MZLH420 | 30000-40000 |
| MZLH520 | 40000-60000 |
| MZLH768 | 50000-80000 |
| MZLH858 | 60000-100000 |
| Our pellet press machines can be customized according to customer needs, including customization of voltage, conditioner, appearance, etc. |
|
Raw material granulation standard: about 15% moisture
The main material form of biomass is pellets of different sizes. The filling characteristics, flow characteristics and compression characteristics of particles during the compression process have a great influence on the compression molding of biomass. Usually biomass compression molding is divided into two stages. (Related product: Wood Pellet Mill)
There are many factors that affect the formation of biomass wood sawdust pellets. In addition to the performance of the sawdust pelletizing equipment, it largely depends on the performance of the raw material and the wood sawdust pelletizing process.
Taking wood as an example, waste wood chips from board factories and furniture factories do not need to be crushed and dried, and can be used after screening; building board waste needs to be crushed before use, and the particle ash content is relatively large; waste sawdust and leftover materials in lumber yards do not need to be crushed, However, it needs to be dried, and the particle ash content is low; while garden pruning, forest logs, etc. may also need to be peeled. (Related case: Canada 2-3T/H Wood Pellet Plant)
According to different raw materials, the pellets can be divided into biomass peanut hulls, rice hull pellets, miscellaneous wood pellets, pine wood pellets, sylvestris pine pellets and so on. The type of raw material determines the calorific value of the produced biomass pellet fuel.
01
Good market prospects
Traditional energy can no longer meet the needs of the global market. Biomass wood pellet fuel, as a substitute for coal, can just make up for this energy gap.
02
Sufficient source of raw materials
The annual output of biomass energy such as straw exceeds the total energy demand, and as a renewable resource, their reserves are very abundant. Therefore, it currently has a good market prospect as an energy source.
03
High profit
The raw materials of the ring die sawdust pellet press machine are crop stalks and so on. The cost of these materials is low, the cost per ton is low, and the processing output of the sawdust pellet mill machine is high. In the face of huge market demand, the industry has considerable profits. (Related solution: Biomass Pellet Plant)
Customers who want to get involved in the sawdust pellet production industry have a question: how many pellets can be produced from one ton of wood chips? RICHI believes that this problem can be considered from three aspects: raw material moisture, raw material purity, and sawdust granulation equipment.
01
Look at the purity of raw materials
Look at the purity of the raw material. The higher the purity, the higher the particle yield. If the raw material has been screened, crushed, and dried, one ton of raw material can produce more than 0.9 tons of pellets. (Related post: 5T/H Wood Pellet Factory In Austria)
02
Pay attention to the humidity of raw materials
The temperature of finished granules and raw materials is inseparable, and the moisture content of raw materials is strictly required during granulation, which should be controlled at 13-18%. If the raw material is too wet, it needs to be dried, and the drying process will take away part of the water, so the greater the moisture in the raw material, the less raw material will be obtained after drying, and the output of finished pellets will be less.
03
Good sawdust pellet press
If you want to produce more finished granules, it is not enough to only look at the purity and humidity of the raw materials, you also need to have good sawdust pellet press. With a wood sawdust pellet pressing machine with high output and low energy consumption, the pressure roller and the mold are properly matched, and the forming rate of the pellets can reach more than 95%.
If you encounter unqualified equipment, the forming rate can reach 50%, which is already good. Therefore, when purchasing, you must purchase equipment from regular manufacturers, so as not to affect production efficiency and cause economic losses.
04
Daily maintenance of sawdust pellet pressing equipment
In recent years, biomass projects have become more and more popular, but some friends do not pay attention to maintenance after normal production, which has caused an invisible increase in costs, so that the gains outweigh the losses. The maintenance of sawdust pellet equipment is the key to control energy consumption. After maintenance, the life of the machine will be longer and the quality of pellets will be better.
There are two commonly used biomass pellet machines, the first is a vertical pellet machine for sawdust, and the second is a horizontal pellet machine. At present, all well-known manufacturers in the world adopt the structure of horizontal ring die sawdust granulator. What are the specific differences between these two models? Today, RICHI will tell you the difference.
01
Discharge method
02
Motor Power
03
Feeding method
04
Mechanical structure
The above is the comparison between the vertical pellet press granulator and the horizontal pellet press granulator. It can be seen that:
The vertical sawdust pellet press has a simple structure, a small footprint, low price, short life, easy to break down, and frequent and troublesome replacement parts. The horizontal saw dust pelleting press machine has a reasonable structure, heavy weight, large floor space, high price, and a long service life that is three times longer than the vertical pellet machine. It is efficient, high hourly output, low maintenance, and low frequency of replacement of wearing parts.
To sum up the above points, combined with the difference between the horizontal pellet machine and the vertical pellet machine in the production process, the following points are obtained: the horizontal pellet machine produces stable pellets, the sawdust pellet processing machine has few failures and is easy to maintain, the hourly output is high, and the motor power is stable.
Correctly operate the sawdust pellet press machine as required, and pay attention to relevant matters as required, not only can improve the output and operating performance of the equipment, but also prolong the service life of the equipment.
A full set of processing technology for making wood scraps into pellets:
RICHI provides a series of biomass wood sawdust pellet production solutions, from process design, equipment manufacturing, installation and commissioning to after-sales guidance, we provide a full range of services.
With years of experience in biomass wood fuels, we are willing to provide consulting services for all kinds of wood fuels and to help our customers solve problems in their sawdust pellets production plant projects.
We are the leading ring die wood pellet machine in China manufacture and we are also have strong capacity to offer the auxiliary equipment in a sawdust pellet factory. Just get in touch with us to get the latest price and technical parameters of sawdust pellet press equipment!
How a pellet press works? The working principle of the animal feed pellet press and the wood pellet mill granulator is based on the working principle of the ring die pellet pressing machine. However, due to the different materials to be pressed, there are differences in the specific equipment configuration, so here, RICHI explaines the working principle of the two types of pellet press equipment separately.
The wood sawdust pellet press can be used to compress various biomass raw materials, agricultural and forestry waste, urban waste, organic fertilizer, waste tires, organic plastics and other pellets. The wood pellet pressing machine is operated in direct connection with a motor. The motor is connected to the shaft of the reducer through a gear coupling. After a 90°change of direction, the horizontal motor drives the vertical casting hollow transfer spindle, and the spindle drives the roller to roll the die. The inner surface completes the pressing process.
When working, the biomass wood material falls vertically from the feed inlet, and the material is continuously and evenly distributed on the surface of the mold cavity through the rotation of the pressure roller (the contact surface of the pressure roller and the pressing die), and the powdery material is crushed by the pressure roller holes through the mold (holes evenly distributed on the inner surface of the die). In this process, the material is subjected to high pressure and high temperature to produce physical changes or appropriate chemical changes (according to the material), which promotes the powdery material to form a continuously elongated cylindrical solid body, and then the pellets are cut by a knife and discharged from the discharge port. The pressing process of the pellets is completed.
Where can I find a pellet press from sawdust? Where can I buy a wood sawdust pelletizer? come here! Not only are there more choices, but the prices are also favorable! As far as the global market is concerned, in fact, pellet milling machines can be bought in many regions, but compared to other countries and regions, it is more cost-effective to buy in China, especially from Chinese factory direct sellers, and it is more cost-effective and many types to choose.
（1）Multiple equipment options
In addition to the conventional sawdust pellet press, feed pellet maker, wood pelletizing machine, organic fertilizer pellet maker, and pasture pelletizer, the pelleting equipment produced by RICHI also includes an upgraded version of cat litter pelletizer and PET plastic pelletizer. There are many models and types available for users to choose from, such as the machine, waste tire rubber pellet press.
（2）The equipment price is more favorable
First of all, RICHI is a local company in Henan, China, where prices are not high, thus laying the foundation for RICHI to take the people-friendly route; secondly, RICHI is a factory direct sales sawdust pellet press manufacturer from China, customers can directly pick up the goods from the factory, and the price is better; finally, as China As a large-scale export pellet press production base in China, during the epidemic period, RICHI started a profit-sharing activity in this quarter to give more benefits to users. Therefore, it is definitely more cost-effective to come to the factory to purchase stone crusher equipment during this period.
（3）Responsible for strength and service first, to ensure that you can buy with peace of mind
RICHI is located in Zhengzhou High-tech Development Zone, Henan, China, covering an area of 200,000 square meters, with 100,000 square meters of standardized heavy-duty industrial plants, more than 20 R&D engineers, more than 100 large and medium-sized digital processing equipment, more than 50 first-line technicians, and more than 50 professional after-sales service personnel , to ensure your smooth production.
（4） Good reputation
RICHI customers come from 109 countries, and the reputation is well-known abroad. Many customers are introduced. If there is no good reputation, how can they stand for more than 20 years? It can be seen that the RICHI brand is still trustworthy.
Where can I find a pellet press from sawdust? Where can I buy a wood sawdust pelletizer? come here! Not only are there more choices, but the prices are also favorable! As far as the global market is concerned, in fact, pellet milling machines can be bought in many regions, but compared to other countries and regions, it is more cost-effective to buy in China, especially from Chinese factory direct sellers, and it is more cost-effective and many types to choose.
（1）Multiple equipment options
In addition to the conventional sawdust pellet press, feed pellet maker, wood pelletizing machine, organic fertilizer pellet maker, and pasture pelletizer, the pelleting equipment produced by RICHI also includes an upgraded version of cat litter pelletizer and PET plastic pelletizer. There are many models and types available for users to choose from, such as the machine, waste tire rubber pellet press.
（2）The equipment price is more favorable
First of all, RICHI is a local company in Henan, China, where prices are not high, thus laying the foundation for RICHI to take the people-friendly route; secondly, RICHI is a factory direct sales sawdust pellet press manufacturer from China, customers can directly pick up the goods from the factory, and the price is better; finally, as China As a large-scale export pellet press production base in China, during the epidemic period, RICHI started a profit-sharing activity in this quarter to give more benefits to users. Therefore, it is definitely more cost-effective to come to the factory to purchase stone crusher equipment during this period.
（3）Responsible for strength and service first, to ensure that you can buy with peace of mind
RICHI is located in Zhengzhou High-tech Development Zone, Henan, China, covering an area of 200,000 square meters, with 100,000 square meters of standardized heavy-duty industrial plants, more than 20 R&D engineers, more than 100 large and medium-sized digital processing equipment, more than 50 first-line technicians, and more than 50 professional after-sales service personnel , to ensure your smooth production.
（4） Good reputation
RICHI customers come from 109 countries, and the reputation is well-known abroad. Many customers are introduced. If there is no good reputation, how can they stand for more than 20 years? It can be seen that the RICHI brand is still trustworthy.
With the rapid development of feed, biomass energy, organic fertilizer, chemical industry and other industries, the market demand for pellet mills is also increasing year by year. At present, most of the pellet press manufacturers are small and medium-sized, and the production technology is also at the stage of gradual maturity, and the product quality of the pellet press is also uneven. Therefore, you must pay attention to a few points when choosing a pellet press manufacturer, because after all, you are not buying a small item, so you must be cautious when buying equipment.
(Note that due to the different operating methods of different sawdust pelle pressing machines, only the feed pelletizer is used as an example to explain. Each pellet granulator machine will be equipped with a detailed equipment instruction manual, and there are technicians to train and guide the customer's granulator operators offline or online, so you don't have to worry about after-sales service.)
Note: When operating, not only should the safety attention points be strictly followed, but also the safety specifications and variety regulations for protection against accident enacted by the owner's enterprise need to be obeyed.
Prior to start, the following work should be done:
★Start up
Following work should be prepared before startup:
★Pelleting
To start up a new pellet press or the pellet pressing machine with new installed pellet press dry pressing die, the following procedures should be followed:
★ Shutdown
The shutdown procedures of pellet press machine are described below:
In order to ensure normal and safe operation, the following safety countermeasures should be obeyed.
The correct gap adjustment of press roller is very important, it concerns to whether the sawdust pellet pressing machine can function normally and the service life of pellet pressing roller and pellet pressing ring die. Generally speaking, the gap in press rollers should be controlled within 0.2 ~ 0.5mm. At this time, the roller can only touch the high spots of ring die when the ring die is running at a low speed.
Adjustment procedures:
Suggestion:
The press rollers are to be adjusted in accordance with materials. For instance, the gap between the sawdust pellet press machine roller and ring die can be slightly larger when the material has high content of corn or easy to be pressed.
Introduction of RICHI
Strength certification
Richi Machinery is a professional manufacturing enterprise integrating scientific research and development, manufacturing, sales and service. We have developed and manufactured multifunctional pelletizers, grinders, mixers, dryers and more than ten categories and more than 30 models of complete machine products are widely used in feed, biomass, organic fertilizer, pet supplies, solid waste recycling, chemical industry, road construction and other fields. All RICHI products have passed ISO9001:2008 international quality system certification, EU CE certification and Customs Union CU-TR certification, successfully serving more than 2,000 customers in more than 100 countries and regions around the world.
Get Price & ServiceIn RICHI, every equipment and every pellet production line business plant can be customized. We will formulate multiple sets of pellet production process plans for comparative analysis according to the actual needs of customers, select a reasonable plan, and realize private customization. Our services run through all aspects of on-site terrain and environment survey, production line process design, raw material testing, cost requirement analysis, project investment budget, equipment installation and commissioning.
Quality Control
Richi Machinery
We adhere to the ISO9001 quality management system, and strictly implement international standards for product design and manufacturing processes. In terms of management systems, there are product quality accountability systems, product quality accountability systems, and safety production management systems; in terms of management tools, QC quality control management, SPC statistical process control, sampling inspection and measurement system analysis are used for quality control, to achieve effective control of the entire process of equipment production, and never let go of any quality hidden dangers that may affect customer operations.
Get Price & Service
RICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in the link of equipment preparation and delivery, we follow the standardized process: preparation order check-equipment factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure the safe and non-destructive delivery of equipment. According to customer needs, RICHI installation engineers will guide the construction of site infrastructure, equipment installation and commissioning and trial operation of the entire production line throughout the process. When the relevant project indicators reach the design standards, the client will carry out the project acceptance.
After-sales And Training
Richi Machinery
We have built a team of nearly 100 technical engineers to solve a series of problems in the project from consultation, site survey, sample analysis to plan design, installation and commissioning, and maintenance. We provide comprehensive and systematic training for the technical staff of each customer to better serve the customer's project needs. After the technicians have finished their studies, RICHI will provide follow-up technical support services, and the training engineers will follow up the project use effects in the later stage to ensure the stable operation of the customer's project.
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