Sunflower Seed Shell Pellet Granulator & Pellet Plant

Applications Of Sunflower Seed Shell Pellet Granulator

Sunflower seed shell pellet machine is also called sunflower seed shell pellet mill, sunflower seed shell pellet forming machine. It is the solidification and forming equipment which processes sunflower seed shell, peanut shell, straw, forest harvesting residues and other various as biomass energy fuel materials into fuel blocks through dust removing, compression and shaping processes.

After the suppression, the bulk fuel has small volume, high density, easy storage and transportation, and the unit area value of combustion will be increased by more than ten times. The sunflower seed shell pelletizer produced by Richi Machinery is also suitable for other raw materials, such as peanut shell pellets, walnut shell pellets, palm shell pellets, and so on. Our products have been sold to 113 countries and regions.

Advantages of Sunflower Seed Shell Pellets Made By Sunflower Seed Shell Pellet Granulator

High calorific value of 4.3-4.5 kW/kg, which is similar to coal, and is 1.6 times more than wood. When 1,000 kilograms of them are produced, they release the same heat energy as the burning of 685 liters of fuel oil, or five hundred liters of diesel oil or 479 m3 of natural gas, or 1,600 kilograms of wood.
Extremely tough, their durability index is 18, and that makes them even harder than an olive cake. Plus, they transport easier and are very uniform in shape and weight.
Inexpensive: If compared to other fuels, they are cheaper than gas, coal or fuel oil, therefore they are very efficient if you want a solid fuel.
Ecofriendly: they are ecofriendly and only release the same CO2 levels as is done when biomass decomposes naturally. That means zero emission of CO2 gas. Plus, no dangerous or cancer-causing material is put out while burning them or storing them.
Sunflower seed shells can now be used to make biofuel mass pellets. These pellets have been used for fuel in power plants in the UK and Poland. They are made by compressing the shells into cylindrical shaped pellets. They range from ten to 30 millimeters long and from six to ten millimeters wide and have a density level of 1.2 kilograms for each 1,000 cubic meters and have eight percent moisture.

Technical Features Of Sunflower Seed Shell Pellet Granulator Machine

Applied Materials:RICHI sunflower seed shell pellet making machine is suitable for pressing materials which are difficult to bond and form, such as sunflower seed shell, rice husk, peanut shell and other melons shell; tree branches, tree rod, etc. various kinds of wood bark waste; all kinds of crops straw; rubber, cement, slag and a variety of chemical raw materials.
The pressing roller adopts bevel wheel. The ends are in line with the mold plate and the outer ring line speed, which will not appear dislocation friction of wheel and the sunflower seed shell biomass pellet mill die to reduce the resistance, the kinetic energy loss and prolong the service life of the die, which is the significant difference with the similar compressed and pellet forming equipment.
Application Fields: Feed factory, wood pellet plant, biofuel pellet plant, fertilizer pellet plant, chemical plant, biomass power plant, etc.
The new automatic cooling technology:Effectively enhances the discharging speed, improves the capacity of 10%, prolongs the service life of the pellet machine ring die and reduces 20% of the production cost of particles.

Working Principle Of Sunflower Seed Shell Pellet Granulator

The process of sunflower seed shell pellet press: crushed sunflower seed shell material is fed evenly by the forced feeding device, the centrifugal force generated by the rotation of the ring die, and the action of the feeding scraper. The two pressing areas in the ring die are in the wedge-shaped space formed by the two press rollers and the ring die.

Under the strong squeezing action of the ring die and the press roller, the sunflower seed shell material is gradually compacted, squeezed into the die hole of the ring die and shaped in the die hole. Because the extrusion of the material between the die and the roller is continuous, the formed sunflower seed shell material is continuously discharged from the die hole in a columnar shape, and then cut into sunflower seed shell pellets of the required length by the cutter, and then enters the next process.

Sunflower Seed Shell Pellet Machine Specification

Model	MZLH320	MZLH350	MZLH420	MZLH520	MZLH768	MZLH858
Sunflower Seed Pellet Press Power	37KW	55KW	90KW	132KW	250KW	280KW
Capacity(wood sawdust,biomass)	300-400KG/H	500-700KG/H	1.0-1.2 T/H	2.0-2.5 T/H	2.5-4 T/H	3-4.5 T/H
Final Pellet	6-12mm	6-12mm	6-12mm	6-12mm	6-12mm	6-12mm
Weight(KG)	2500	3500	4000	4500	5000	5500
Sunflower Pellet Mill Price	10000-100000USD

How to Make Sunflower Seed husk Pellets? Complete Sunflower Seed Shell Pellet Production Line design

01 Crushing process: This process is to crush the sunflower seeds hull into fibrous pieces in order to be better pelletized.

02 Pelletizing process: This process is to grind the fibrous piece to pellet with 6mm，8mm，10mm and 12mm size, which is the core part of the whole production line. Before pelletizing, it needs to pick out iron, stone etc. our company adopts the most advanced ring die sunflower seeds hull pellet machine to pelletize, which features minimum energy consumption, minimum wearing, maximum stress and wide application. What's more, it has lowest sensitivity to different materials.

03 Cooling process: The discharged pellets have the temperature of 70-90 degree, which is unable to be packed. The cooling machine will make the temperature reduce to minis or plus 5 degree with room temperature. And then the cooled pellets are packed. This process uses counterflow cooling machine, which features good dust cleaning and short cooling time.

04 Screening process: During pelletizing, cooling and conveying process there will produce some powder for collision. So it needs to use vibrant screening machine to separate the unqualified pellets to achieve the requirement of the packing.

05 Packing process: The final pellets need to be packed, and then sold to customers. It usually uses bags and tons bags. This process packs according to customer's requirement. The packing machine is automatic, which features large capacity, less labor and less packing cost.

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Customized Design And Business Plan

In RICHI, every equipment and every pellet production line business plant can be customized. We will formulate multiple sets of pellet production process plans for comparative analysis according to the actual needs of customers, select a reasonable plan, and realize private customization.

Our services run through all aspects of on-site terrain and environment survey, production line process design, raw material testing, cost requirement analysis, project investment budget, equipment installation and commissioning.

Delivery And Installation

RICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in the link of equipment preparation and delivery, we follow the standardized process: preparation order check-equipment factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure the safe and non-destructive delivery of equipment.

According to customer needs, RICHI installation engineers will guide the construction of site infrastructure, equipment installation and commissioning and trial operation of the entire production line throughout the process. When the relevant project indicators reach the design standards, the client will carry out the project acceptance.