Waste Paper Pellet Making Machine & Pellet Plant

Benefits Of Paper Pellet Made By Paper Pellet Machine

• Quality: Paper pellets are made to meet the quality demands of the energy system. They are very dense, and the Btu content is similar to coal. The dry processing gives them extremely low moisture content.
• Cost: The price of paper pellets is one direct benefit and a main lure for customers. Transportation is the highest cost component, therefore, the distance of your industry from the pellet manufacturer may be the biggest determinant of its economic value.
• Environment: Paper pellets have less sulfur and produce less carbon monoxide than coal, which makes them a little more attractive. Compared to wood, paper has less formaldehyde. Besides, using recycled paper for pellets is effective in reducing landfill waste.
• Lubrication: Paper pellet dust can lubricate the burning system. It is found that paper pellets absorb some of the moisture on coal, allowing the coal to flow more easily on its way to burning.

According to the application of paper pellets, paper pellet machines can be divided into the following types:

• cardboard pellet mill
• newspaper cat litter pellet mill
• paper pellet bedding
• paper fuel pellet making machine
• recycled newspaper pellets machine
• kitty litter paper pellets machine
• shredded paper litter pellet machine
• ...

• RICHI waste paper pellet mill is suitable for making pellets from raw materials such as waste paper boxes, waste paper shells, waste newspapers, waste magazines, waste notebooks, wrapping paper and packaging boxes;
• RICHI waste paper pellet machine adopts high-qualified components on this waste paper pellet machine, with stable performance, long service life and low noise.
• Whole transmission parts (including motor) of this waste paper pellet making machine chooses high-quality SKF bearings to ensure the transmission efficient, stable, low noise. Main motor choose Siemens.
• This paper pellet machine is equipped with full single layer stainless steel feeder, forced feeder, ring die and cutter.
• Adopting international advanced technology on this paper pellet maker machine: German gun drill and vacuum furnace heat manufacturing process in ring die making to ensure the pellets smooth and of high quality.
• Advanced gear-driving system with motors on this waste paper pelletizer machine, stable and reliable.

The waste paper pellet press machine process: crushed waste paper material is fed evenly by the forced feeding device, the centrifugal force generated by the rotation of the ring die, and the action of the feeding scraper. The two pressing areas in the ring die are in the wedge-shaped space formed by the two press rollers and the ring die.

Under the strong squeezing action of the ring die and the press roller, the waste paper material is gradually compacted, squeezed into the die hole of the ring die and shaped in the die hole. Because the extrusion of the material between the die and the roller is continuous, the formed waste paper material is continuously discharged from the die hole in a columnar shape, and then cut into waste paper pellets of the required length by the cutter, and then enters the next process.

1. Collecting and sorting section for waste paper pellet production line
   Waste papers are abundant in schools, printing companies, market, and office buildings. Paper mill residues are another important source. These materials have different sizes and features, you need to sort them in groups for future processing.
2. Grinding section for paper pellet production line
   You need a paper hammer mill to crush large size of waste papers into powder with the size of less than 6mm.
3. Drying section for waste paper pellet line
   The moisture content of paper materials should be 12%-15%. Neither higher or lower are not acceptable. If the papers are too dry, it would cause static charge and make the pellets light and fluffy. In this regard, you can add certain amount of water to the waste paper pellet making machine when processing.
   If the moisture content is over-high, you need to lower it by putting the powdery material in a rotary dryer for waste paper.
4. Pelletizing section for paper pellet production plant
   This is the core process of making paper pellets. Feed materials of proper size and moisture content into the high quality ring die paper pellet granulator. They will get compressed and molded in the compression chamber and come out in the shape of cylinders. Usually, there are ring die pellet machine for both large-scale and small-scale paper pellets production.
5. Pellet cooling section for waste paper pellet processing line
   The newly produced paper pellets has high temperature of 90 ℃. So you need a pellet cooler to lower the pellets to room temperature. Cooling can improve the stability and hardness of paper pellets. Also, you can put the paper pellets in open air for natural withering.
6. Pellet sieving section for waste paper pellet making line
   Use a sieve to remove the residual powders in the paper pellets. These powders can be re-pelletized together with the left materials.
7. Pellet packing section for waste paper pellet plant
   Pellet packer is essential for commercial paper pellet production. It can weigh and package the pellet products in bags. Package can protect the paper pellets from erosion of moisture and wind. Pellets can be stored in the closed silos.

The equipment needed in a complete paper pellet manufacturing plant for making paper pellets includes hammer mill, paper dryer, paper pellet making machine, paper pellet cooler and paper pellet packing machine.

paper Hammer Mill

Capacity:
3-25T/H

Main Power:
30-160KW

paper Pellet Cooler Machine

Capacity:
1.5-18T/H

Main Power:
0.75-2.05 KW

paper pellet Screening Machine

Capacity:
3-20T/H

Main Power:
1.5-5.5KW

paper pellet Bagging Machine

Speed:
6-12 Bags/Min

Main Power:
1.1-5KW

6-7 t/H Paper Pellet machine In Russia

10 t/h paper pellet machine in USA

3 T/H Paper Pellet mill In Canada

300-400 Kg/H Paper pellet mill In Mauritius

2 T/H Paper Pellet making machine In UK

2-2.5 T/H Paper Pellet plant In Kazakhstan

The construction price of a paper pellet production line is usually between US$50,000 and US$2 million. This price will be affected by output, raw material conditions, process design, and equipment configuration. If you want to determine the exact cost of a paper pellet production line, please contact us directly to customize your plan and get a prepared quote.

Investment Cost Ratio of Setting up Paper Pellet Production Plant

• No using the office paper shredder, because the paper pieces are not small enough to use in the paper pellet milling machine. In addition, office paper shredder is not built to handle the capacity required to make paper pellets.
• Using a hammer mill to shred old documents is a good way to prevent identity theft. They will be unreadable after shredding.
• If the pellets are too wet to burn well, try letting the shredded paper dry out before feeding it into the pellet mill. According to World Forest Industries, the moisture content should be between 10 and 20 percent for optimum results.
• Shredding paper to the required size will create a lot of dust. Wear a mask to protect your lungs. Use the shredder and pellet mill in a well-ventilated area to avoid the combustion of the dust.

What are the benefits to making paper fuel pellets?

• It saves your trouble to tidy the waste paper and the room to store them, because making pellets can hugely increase the density. They will be easy to store and transport in the form of pellets.
• Waste papers are irregular in shape, low in energy density. They are not convenient to apply, easily affected by temperature and moisture. They can achieve the property of fuel by densification, in other words, pelletizing.
• Making waste papers into pellets can unify their shape and size, adjust the moisture content, and increase the energy density. This is an effective way to increase their added value.
• Biomass pellets emerge as a promising energy source. Papers are made of wood, recycle papers and agriculture residues, so it contains a large amount of fibers, which is the essential content of pellet fuel.
• Paper pellet fuel can be applied in pellet boiler and solid fuel stove to generate heat. 1 ton of wood pellets has the same amount of energy as 120 gallons of heating oil. Adopting paper pellet fuel can reduce the cost of energy.

what's the process to make paper fuel pellets 5 tons per hour?

If you want to process 5t/h waste paper pellets, then your paper pellet machine plant need to follow the following process:

1. Collecting and sorting section:
   Waste papers are abundant in schools, printing companies, market, and office buildings. Paper mill residues are another important source. These materials have different sizes and features, you need to sort them in groups for future processing.
2. Paper grinding section:
   You need a paper pulverizer hammer mill to crush large size of waste papers into powder with the size of less than 6mm.
3. Paper drying section:
   The moisture content of paper materials should be 12%-15%. Neither higher or lower are not acceptable. If the papers are too dry, it would cause static charge and make the pellets light and fluffy.
   In this regard, you can add certain amount of water to the pellet making machine when processing. If the moisture content is over-high, you need to lower it by putting the powdery material in a rotary dryer or a pipeline paper drying equipment.
4. Paper pelleting section:
   This is the core process for making paper pellets in a paper biomass pellet plant. Feed waste paper materials of proper size and moisture content into the paper pellet machine. They will get compressed and molded in the compression chamber and come out in the shape of cylinders.
   Usually, there are ring die pellet machine for large-scale production and flat die pellet machine for small-scale production.
5. Paper pellet cooling section:
   The newly produced paper pellets has high temperature of 90 ℃. So you need a pellet cooler to lower the pellets to room temperature. Cooling can improve the stability and hardness of paper pellets. Also, you can put the paper pellets in open air for natural withering.
6. Paper pellet sieving section:
   Use a sieve to remove the residual powders in the paper pellets. These powders can be re-pelletized together with the left materials.
7. Paper pellet packing section:
   Paper pellet bagging machine is essential for large-scale paper pellet production. It can weigh and package the pellet products in bags. Package can protect the paper pellets from erosion of moisture and wind. Pellets can be stored in the closed silos.

What raw materials are suitable for paper pellet machines?

According to the use of papers, the raw materials suitable for paper pellet machines include:

• Newspaper
• Boxboard
• White office paper
• Glossy paper
• Cardboard
• Tissue
• Colored office paper
• Kraft paper
• Beverage and waxed milk boxes
• Treated paper
• ...

Why make cat litter pellets from paper? What are the advantages of Paper Cat Litter?

Paper cat litter is made from post-consumer recycled paper and comes in two main forms: pellets and finer granules (often referred to as paper crumble litter).

Pellets, the more popular variety, offer notable benefits such as reduced tracking and dust, making them an ideal choice for cats with respiratory issues and those recovering from surgeries due to their low dust content and non-allergenic nature.

• Odor Control:
  Advanced paper fiber is fortified with long-lasting, plant-based odor control to suppress ammonia odors.
• Non-Clumping:
  Soft, lightweight pellets completely absorb all liquid making clean-up a breeze.
• No Airborne Dust:
  Clean, white paper pellets are ideal for cats with respiratory issues or homes with allergies. Low-tracking with no dirty clay dust in the air or on paws.
• Biodegradable and Flushable:
  Biodegradable & Sustainable – allowing for responsible disposal that's better for the planet.

What are the characteristics of animal bedding made from waste paper?

Features of waste paper pellet bedding.

• Suitable for rabbits, rodents, birds and other small pets like cats
• Consists of 100% recycled cellulose fiber, without the use of chemicals or artificial additives
• Effectively neutralizes odors
• Environmentally friendly due to its dual use
• Effectively absorbs moisture
• Dust-free
• Long lasting, economical

Richi Machinery is a mature company with more than twenty years of selling experience, and we have superior experience and technology in producing waste paper pellet machine. RICHI pellet machine price is the most favorable on the market.

In addition, the quality has got the identification of CE and ISO9000 certificates. The after sale service is first-rate. Our products gain the good reputation of the customers at home and abroad. We will work harder to research and develop even higher quality of machines.

If there are any questions about paper pellet manufacturing, such as paper pellet machine cost, technical parameters, paper pellet factory layout, paper pellet plant project cost, and more, please contact us directly, we can offer customized plan or custom-made paper pelletizing equipment or biomass pellet mill to meet your requirements perfectly!

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