Waste Tire Pellet Machine

Waste tire pellet machine, also known as waste tire rubber pellet machine, waste tire textile cord pellet machine, is a combination of two processes of tire decomposition and crushing to process waste tires into pellets. Rubber pellets have extremely high utilization value and rich profits.

They are widely used in rubber floor tiles factory, recycled rubber plants, and waterproof coils factory, rubber runway factory, rubber products factory, etc., this waste tire pelleting equipment can be tested on the spot to provide sales.

Mainly used in sports track, football field, tennis court, basketball court and other recreational and sports venues, highways, high-speed railways, and widely used in hospitals, hotels, restaurants, families, kindergartens, nursing homes, highways, factories that need shock absorption.

It is a noise-reducing, non-slip site, and can be used flexibly, and can be used in combination with various types of surface materials. Its outstanding features: non-slip, sun-proof, wear-resistant, and flame-retardant.

There are two types of black rubber pellets and colored rubber pellets. The colored rubber pellets are divided into green rubber pellets, red rubber pellets, blue rubber pellets, white rubber pellets, brown rubber pellets, yellow rubber pellets and other colored rubber pellets.

• The main drive of waste tire rubber pellet machine adopts high-precision gear transmission, and the ring die adopts quick-release hoop type. The output is about 20% higher than that of belt drive type.
• High quality imported bearings and oil seals are selected in the transmission part of the whole rubber granulator machine to ensure high efficiency, stability and low noise.
• The waste tire pellet making machine adopts strengthen and lengthen hardening conditioner with large open door for cleaning.
• The waste tire pellet mill adopts compensation snake spring coupling with advanced international level has novel structure, compact, safe and low fault performance.
• Increase efficiency and high output. High degree of automation, strong applicability.
• Frequency conversion feeding of the rubber pelletizer can be used to effectively prevent the uneven feeding caused by voltage instability.

Waste Tire Textile Cord Pellet Machine is the third step in the who tire recycling step. At this step, wire free mulch (10-20mm rubber ) is processed from rasper into the granulator, which grinds further into 1-5mm granules. The granules are rescreened and re-circulated until the desired size is reached. During the crumb rubber granulation process, 99.9% of the fiber is removed.

The working principle of MZLH series ring die rubber pelletizer: The crushed rubber material is fed evenly by the forced feeding device, the centrifugal force generated by the rotation of the ring die, and the action of the feeding scraper. The two pressing areas in the ring die are in the wedge-shaped space formed by the two press rollers and the ring die.

Under the strong squeezing action of the ring die and the press roller, the material is gradually compacted, squeezed into the die hole of the ring die and shaped in the die hole. Because the extrusion of the material between the die and the roller is continuous, the formed material is continuously discharged from the die hole in a columnar shape, and then cut into rubber pellets of the required length by the cutter, and then enters the next process.

After feeding, batching, mixing, sealing and pressure mixing, granulating, cooling, and crushing, the rubber pellets are obtained. The organic waste gas generated is purified by plasma + high-energy photolysis and then discharged. This technology production process Mature, stable and reliable, the exhaust gas emission concentration and emission rate can meet the requirements after treatment.

The air outlet of the raw material warehouse is equipped with a pulse bag dust removal device. The dust collected by the pulse bag dust removal device falls to the feeding pit for recycling after vibration. The purified waste gas is discharged in the workshop without organization, and it is naturally diffused by the pulse bag filter. After the atmosphere is self-purified, the highest concentration outside the perimeter can be lower than the relevant requirements.

1. Feeding section
   The loading adopts a closed negative pressure air transport mode. The raw and auxiliary materials are driven into the silo for storage by the tank truck through a fixed feeding pipeline. (The raw material requirements of this section are rubber powder or tire fiber, etc. If not, it is necessary to increase the raw material pre-processing section to shred and crush the raw materials.)
2. Batching section
   The ingredients are measured by a fully automatic computer metering system. The raw and auxiliary materials in the raw material warehouse are transported to the automatic metering machine through the air transport system for measurement, and then transported to the mixer through the air transport system.
3. Airtight pressurization and mixing section
   Under pressure in a closed state for mixing, the raw and auxiliary materials in the buffer bin are transported to the internal mixer via a closed screw conveyor. The internal mixing process of the internal mixer is as follows: using the internal mixer at a pressure of 5-6MPa The high-speed rotating impeller stirs the materials at a temperature of 100°C-105°C for 6-8 minutes to melt and mix the materials.
4. Conditioning and pelleting section
   The steam produced by the boiler is used for maturation and conditioning. The maturation time is determined according to different processes. Then enter the granulation room for granulation.
5. Cooling section
   The waste tire pellets are cooled to room temperature by a cooler or naturally. Commercial production lines usually use coolers to improve the degree of automation and production efficiency of the production line.
6. Crumbling section
   According to different tire rubber particle size requirements, you can choose whether to configure pellet crumbler.
7. Packing section
   The processed pellets are packed by the packaging machine, waiting for sale. Some customers will choose to leave the factory in bulk.

The rubber of tire has wear-resisting, anti-aging, waterproof and shock-absorbing characteristics, so the recycling of waste tires is mainly reflected in rubber pellets and rubber powder, which can be used in modified asphalt, waterproof materials, rubber floor tiles or rubber track.

Poland rubber pellet plant site

About the final customized design of Poland waste tires pellet production line:

1. With materials cleaning system
2. With 132KW pellet machine system
3. With cooling and screening system
4. With Ton packing system
5. All machines are Siemens motors and SKF bearings
6. Total need 3 sets 40HQ
7. With CE,ISO,BV certification

   Polish customers come to RICHI factory

Anti-aging, long life and easy maintenance. The special black rubber particles are long and easy to maintain. The various types of plastic courts paved are generally up to the standard after testing. The specifications are 1 to 2 mm and 2 to 4 mm, etc., using pollution-free waste rubber raw materials, processed with special equipment for manufacturing rubber particles.

Multi-sided and multi-faceted irregular rubber particles are suitable for mixing and matching. The specification and grading standards, the content of impurities such as fiber and dust are controlled within 1%, and the resin, curing agent and other raw materials for paving all kinds of plastic stadiums are blended and bonded with good firmness.

The product made of this special rubber granule has moderate elasticity, moderate virtuality and solidity, beautiful appearance, conforms to national standards, moderate elasticity, non-slip, good water permeability, abrasion resistance, flame retardant, non-toxic, non-radiation, anti-aging, and longevity.

With the rapid economic development of various countries and the improvement of people's living standards, the demand for rubber pellets in various countries will gradually increase, and the scrap tire rubber pellet market in many countries will develop rapidly.

Therefore, understand the research and development direction of rubber pellet production technology at home and abroad, Equipment, technology and trends are very important for rubber pellets to improve product technical specifications and improve market competitiveness.

At present, many countries also attach great importance to and pay attention to the development trend of rubber granules. For this reason, some countries have established rubber pellets associations and some preferential policies to help and support the expansion and development of some rubber waste tire pellet factories.

In terms of rubber pellets export, countries have also adopted a large number of measures have been taken for sales. The rapid development of rubber pellet production will surely boost the local economy and solve part of the employment problem. The development of rubber pellets will surely usher in one spring after another.